Md Mostafizur Rahman

• Lead end-to-end plant operations including production planning, process control, inventory, maintenance coordination and efficiency improvement across Liquid, Powder and PET Bottle units. • Prepare 18-month production plans using demand forecasting & capacity planning. • Represent plant in S&OP meetings to ensure timely finished goods supply. • Plan and control daily, weekly & monthly production schedules to achieve yield, quality and delivery targets. • Manage 200+ operators, technicians and supervisors, including manpower allocation, overtime and productivity improvement. • Monitor target vs. actual production, identify bottlenecks and quality issues and drive CI initiatives (Lean, Kaizen, SMED, TPM). • Improve KPIs by reducing downtime, changeover time, rejection and wastage and optimize 3M (Man, Machine, Materials) utilization. • Plan and control RM, packaging & consumables to ensure uninterrupted production & optimal inventory. • Control OPEX (manpower, utilities, maintenance, energy) and prepare reports for management review. • Coordinate NPI trials, prepare BOMs and support new product introductions. • Implement and maintain ISO 9001:2015, ISO 14001:2015 and EHS systems. • Ensure compliant operation of ETP and incinerator as per Department of Environment regulations. • Supervise preventive & breakdown maintenance and mechanical/electrical installations. • Supervise facility development and infrastructure projects.

• Led sourcing, installation and commissioning of Charger, Battery, Earphone, USB Cable and Housing production lines. • Conducted trial runs, developed SOPs and established QC standards for all product lines. • Planned, executed and monitored daily, weekly & monthly production targets to ensure on-time delivery. • Reduced process wastage and improved capability through Lean and optimization initiatives. • Implemented 5S and Lean practices, reducing machine changeover time and improving operational efficiency. • Optimized utilization of 3M through CI, yield improvement and waste minimization initiatives. • Ensured compliance with ISO 9001, ISO 14001 and ISO 45001 standards.

• Led sourcing, installation and commissioning of PCB manufacturing units including chemical ETP systems. • Managed dismantling, overseas shipment, reinstallation and commissioning of second-hand PCB plants from international suppliers. • Sourced and managed raw materials for single-layer, double-layer, and multilayer PCB production. • Conducted trial runs, developed SOPs and established QC standards for all processes. • Planned, executed and monitored monthly production targets to ensure on-time delivery. • Reduced process wastage and improved capability through Lean and optimization initiatives. • Coordinated technology transfer for UCAMCO, photolithography and advanced PCB processes. • Developed SOPs and monitored critical processes including etching, direct metallization, plating (Copper, Tin, Nickel, Gold) and screen printing. • Implemented IPC standards and ensured compliance with ISO 9001, ISO 14001 and ISO 45001 requirements. • Implemented 5S and Lean practices, reducing machine changeover time and improving operational efficiency. • Optimized utilization of 3M through CI, yield improvement and waste minimization initiatives.

• Developed plastic formulations for CRT/LED TV cabinets, LED lights, Silicone rubber, Plastic Resins, Masterbatch, Nickel & Chrome Coating and Powder Coating. • Resolved dry soldering issues in wave soldering machines, reducing defects. • Led setup and mass production of TV Remote, TV Speaker assembling and Power Cord lines. • Supervised installation and commissioning of injection molding machines and molds.

• Managed color matching, sample preparation (DTM & LDS) and lab dyeing machine operations. • Developed bulk dyeing recipes (BRI & BRD) and conducted WFT & RCA for failed batches. • Optimized manpower & machine allocation for shift operations. • Ensured 48-hour MLT, prioritized urgent orders and managed SAP backlogs. • Performed Guardian & UV calibrations for spectrophotometer accuracy. • Maintained lab auto-dispensing system efficiency through audits and maintenance. • Ensured safe working environment by enforcing EHS and safety protocols.

• Verified valuation and HS code classification of goods per regulatory guidelines. • Managed documentation for customs review and inquiry cases. • Represented SGS in official customs hearings.