Mostafa Mahmoud

Factory Manager

About

Food Production Engineer with over 20 years of experience specializing in the fast-moving consumer goods (FMCG) industry, particularly in instant food and beverage products. Demonstrated expertise in managing end-to-end production processes, from R&D collaboration and raw material sourcing to scalable manufacturing and quality assurance. Proven ability to optimize operations, reduce costs, and ensure product consistency while adhering to stringent food safety standards (HACCP, ISO 22000, GMP). Skilled in troubleshooting supply chain disruptions, reformulating products, and delivering high-quality, market-competitive offerings that meet consumer demands.

Country

City

Egypt

Industry

Food Production

Skill

Problem Solving, Management, Leadership, Purchasing , Creative Problem Solving, Root Cause Problem Solving, Root Cause Analysis, Research and Development (R&D), Research Skills, Strategic Planning, Annotation, Food Science, Hazard Analysis and Critical Control Points (HACCP), Food Manufacturing, Food and Beverage Operations, Food Processing, Food Quality, Food Industry, Production Planning, Microsoft Office

Experience

Factory Manager

Master Food

2022-1 - Present · 4 yrs 9 mos

-Supervise daily production operations to ensure output targets are met according to schedules and required standards. -Monitor production line performance (OEE - Overall Equipment Effectiveness) and identify opportunities for improvement. -Ensure implementation of quality, health, and safety systems (e.g., HACCP, ISO 22000, GMP) across all stages. -Continuously monitor the quality of raw materials and finished products to prevent violations and spoilage. -Lead and manage teams (production, maintenance, quality), including training and performance evaluation. -Develop the plant’s budget and control operational costs (raw materials, energy, labor) to ensure profitability. -Develop production plans based on sales orders and market forecasts. -Apply Lean Manufacturing principles to reduce waste and enhance efficiency. -Coordinate with the procurement department to ensure uninterrupted availability of raw materials without harmful surplus. -Monitor finished product inventory levels and plan distribution according to customer demands. -Oversee preventive and corrective equipment maintenance to avoid production line downtime. -Ensure a safe work environment and compliance with industrial safety regulations. -Prepare plant performance reports (productivity, costs, quality) for senior management. -Use analytical data (e.g., KPIs) to make informed decisions. -Collaborate with the R&D team to develop new products or improve existing ones. -Explore and implement modern technologies to enhance processes and product quality.