Mohammed Hosny
Plant Manager @ MAC Carpet
About
🌟 Experienced Plant Manager | PMP & MPA Certified | Manufacturing Optimization Expert 🌟 With a strong foundation in both PMP and MPA certifications, I bring an exceptional track record in optimizing manufacturing processes and driving operational excellence. My expertise lies in managing complex production lines and implementing strategic improvements to enhance efficiency and product quality. One of my significant achievements includes resolving critical issues in a new tea production line through the innovative formulation of a unique tea blend and a comprehensive redesign of utilities. This initiative led to a remarkable reduction in material losses, resulting in savings of approximately 72 million EGP within a single year. My ability to overcome challenges while maintaining cost-effectiveness and operational continuity has been a cornerstone of my career. I possess strategic insight and leadership skills perfectly aligned with the responsibilities of a plant manager, ensuring highly effective management of plant operations and a steadfast commitment to achieving organizational goals. 🔑 Key Skills & Keywords: - Plant Management - Manufacturing Optimization - Process Improvement - Strategic Planning - Cost Reduction - Production Line Management - Operational Excellence - Project Management (PMP) - Public Administration (MPA) - Efficiency Enhancement - Quality Control - Cost-Effectiveness - Leadership - Utility Redesign - Material Loss Reduction Let's connect! 🚀 Mohammed Hosny! +201003467171 mhosny2017@icloud.com
Egypt
Cairo
Food & Beverages
Production Management, Accounting, Entrepreneurship, Business Development, Production Capacity Enhancement, Flexibility in Production, Performance Target Achievement, Resource Allocation, Production Output Management, Product Quality Assurance, Shipping Timeliness, Strategic Alignment, Waste Minimization, Equipment Efficiency, Quality Management Systems, Energy Efficiency, Water Conservation, Chemical Usage Reduction, Shift Maintenance, Hygiene Services
Experience

Plant Manager
Cairo, Egypt
oversees all daily operations of the textile manufacturing plant, ensuring production efficiency, product quality, cost-effectiveness, and compliance with safety and environmental standards. The role involves managing staff, coordinating production schedules, maintaining machinery, and optimizing processes to meet business objectives Key Responsibilities: 1. Operations Management Plan, organize, and oversee the daily operations of the textile plant (weaving, spinning, dyeing, finishing, etc.). Ensure production targets are met on time and within budget. Monitor production performance metrics (output, waste, efficiency, downtime). Implement lean manufacturing and continuous improvement initiatives. 2. People Management Supervise, train, and evaluate plant staff including supervisors, technicians, and operators. Foster a culture of teamwork, accountability, and safety. Conduct regular meetings to communicate production goals and address issues. 3. Quality Control Ensure adherence to quality standards and specifications. Work with the quality assurance team to resolve defects, complaints, and process deviations. Implement quality improvement and root cause analysis programs. 4. Maintenance & Safety Oversee maintenance schedules for all machines and utilities to minimize downtime. Ensure compliance with health, safety, and environmental regulations. Conduct regular inspections and audits of machinery, tools, and safety systems. 5. Budget & Cost Control Develop and manage the plant’s operating budget. Control raw material usage, labor costs, and energy consumption. Identify opportunities for cost reduction and productivity improvement. 6. Coordination & Reporting Liaise with procurement, logistics, and sales teams to align production with demand. Maintain accurate production records and submit performance reports to management. Participate in strategic planning and contribute to capacity expansion or m

Factory Manager
Cairo, Egypt
Achievements: - Re-engineered the workforce structure using a color-coding system to enhance efficiency and address educational gaps. - Developed and implemented comprehensive SOPs in Arabic, incorporating best practices learned during a ten-day visit to Germany, and introduced a color-coded machinery system for operational consistency. - Collaborated with a Turkish expert to optimize chemical processes, successfully reducing material losses from 35 tons to 20 tons per 500 tons of production, saving approximately 72 million EGP. Value Added: - Developed and executed production schedules to meet customer demands, ensuring optimal production efficiency and minimizing downtime. - Implemented stringent quality control procedures to maintain consistent product quality, conducted regular audits to prevent and address quality issues, and ensured compliance with food safety regulations. - Identified and executed continuous process improvements to enhance productivity, reduce costs, and drive operational excellence. - Oversaw inventory management by coordinating with procurement and supply chain teams to ensure the timely availability of raw materials, while minimizing waste and spoilage through effective inventory tracking systems. - Recruited, trained, and supervised production staff, setting clear performance goals and fostering a culture of safety, teamwork, and continuous improvement. - Ensured full compliance with food safety regulations and sanitation standards, staying informed on regulatory changes and leading efforts to maintain adherence during inspections and audits. - Developed and managed the factory budget, prioritizing cost efficiency and identifying opportunities to reduce expenses without compromising quality or safety.

Plant Manager
Egypt
Achievements: - Developed a new tea blend by conducting an extensive survey of 12,000 participants and collaborating with a tea expert, which enhanced product quality and aligned with local consumer preferences after 19 types of tea from Uganda were shipped without blending. - Resolved a critical issue by redesigning machine utilities for a tea production line after receiving incompatible parts from India, leading a cross-functional team to adapt the design, complete the solution within 15 days, and ensure continuous production while minimizing costs. Value Added: - Oversaw and optimized daily production operations to exceed customer expectations, ensuring efficient and seamless processes. - Increased production capacity and flexibility while minimizing costs and maintaining high-quality standards. - Developed and coordinated production schedules, assessed project requirements, and collaborated with senior management to establish budgets and timelines. - Took ownership of production output, product quality, and timely shipping, consistently meeting or exceeding performance targets. - Aligned operational strategies with organizational goals, providing clear direction and focus to drive success. - Efficiently allocated resources, supervised production processes, and implemented corrective actions to enhance productivity and reduce waste.

Production Shift Manager
Value Added: - Collaborated with the Plant Manager to develop and execute the Annual Production Plan, ensuring timely delivery and alignment with weekly sales targets. - Implemented and monitored quality management systems, ensuring strict compliance with GMP and safety standards while consistently meeting product quality and specification requirements. - Assessed production performance against established benchmarks, addressed any deviations, effectively allocated resources, and managed production costs within budgetary limits. - Coordinated closely with the Quality and Maintenance Departments to ensure product consistency and equipment efficiency, driving plant modifications and new designs to enhance operational effectiveness. - Identified training needs in collaboration with HR, established, and maintained effective operating shifts to ensure smooth and efficient team operations, and met production targets. - Focused on reducing losses in energy, water, chemicals, materials, and sugar, while ensuring effective shift maintenance, quality control, and hygiene services to support production objectives.

Production Senior Supervisor
Value Added: - Managed and oversaw daily production activities to ensure the efficient and smooth operation of the production line. Monitored all phases of production, from raw material handling to final product packaging, ensuring compliance with quality standards and adherence to production schedules. - Led efforts to optimize production processes and improve efficiency, including designing and implementing solutions for equipment and utilities, such as redesigning facilities to accommodate incompatible components, thereby minimizing downtime and reducing costs. - Developed and enforced quality control procedures to uphold high production standards. Oversaw quality testing, analyzed product samples, and implemented corrective actions based on quality feedback and developmental outcomes. - Supervised and mentored production staff, providing guidance and support to ensure compliance with safety protocols, production procedures, and company policies.

production supervisor
Value Added: - Oversaw all aspects of refinery operations to ensure the timely and adequate availability of stock for refinery needs. - Compiled and submitted specialized reports to the Director of the Rose, ensuring clear communication and transparency. - Supervised and guided team members with minimal oversight, collaborating closely with the shift manager to coordinate production activities and conduct performance reviews. - Conducted monthly performance evaluations for team operators, playing a key role in influencing annual salary increases and bonus decisions.

Call Center Representative
Value Added: - Handled high volumes of inbound and outbound calls, providing prompt and accurate information to customers while ensuring a positive experience. - Resolved customer inquiries and issues efficiently, utilizing strong communication and problem-solving skills to maintain high levels of customer satisfaction. - Adhered to company protocols and procedures, ensuring compliance with quality standards and contributing to overall operational efficiency. - Managed customer data and updated records accurately in the system, ensuring seamless follow-up and service continuity. - Participated in training sessions and team meetings to stay informed about product updates and company policies, enhancing service delivery. - Collaborated with team members to achieve department goals, contributing to a supportive and productive work environment.

University Lecturer
Value Added: - Delivered comprehensive lectures and guided students in the Faculty of Sciences, fostering a deep understanding of complex scientific concepts and theories. - Developed and updated course materials, ensuring alignment with the latest advancements in the field and enhancing the overall academic experience. - Mentored and advised students on academic and research projects, contributing to their intellectual growth and academic success. - Conducted assessments and provided constructive feedback, helping students identify areas for improvement and achieve their academic goals. - Engaged in continuous professional development to stay current with emerging trends and methodologies in science education, integrating this knowledge into teaching practices. - Collaborated with colleagues to enhance curriculum design and delivery, contributing to the overall academic excellence of the faculty.
Education

Supply Chain Management
A Master of Business Administration (MBA) in Supply Chain Management is a graduate program focused on advanced business strategies and specialized training in logistics, procurement, and operations. It prepares graduates for leadership roles in optimizing supply chains across industries.

Sciences
A Bachelor's Degree in Sciences is an undergraduate program that provides a broad foundation in scientific disciplines such as biology, chemistry, physics, and mathematics. It prepares students for careers in scientific research, education, healthcare, and various technical fields, as well as for further study in specialized areas of science.
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