Mohammad Javed

Dedicated Chemical Process Engineer with a solid one-year background in the dynamic field of sponge manufacturing. Currently contributing my expertise to [Al-Baghli Sponge Manufacturing Company] in Amghara, Kuwait, where I actively shape the production process of polyurethane (PU) foam, emphasizing specific properties and stringent quality standards. *Professional Overview:* In my role, I orchestrate the intricate process of PU foam production from the meticulous preparation of raw materials, polyol, to the final shaping of high-quality sponge materials. My journey at [Al-Baghli Sponge Manufacturing Company] commenced in July 2023, and I'm steadfastly pursuing excellence in this challenging and exciting field. *Formulation Expertise:* Collaborated seamlessly with the production team, refining the formulation of PU foam. My focus on density, cell structure, hardness, and application-specific properties contributed to the enhancement of our product range. - *Process Prowess:* Maintained meticulous control over the entire manufacturing process, from mixing and chemical reactions to foaming, curing, and shaping. This dedication resulted in the consistent production of high-quality foam products. - *Quality Assurance Champion:* Implemented robust quality control measures, monitoring the chemical composition, color, and physical properties of sponge materials. Ensured compliance with stringent quality standards throughout the production cycle. - *Additives Maestro:* Played a pivotal role in managing color additives, tin, silicon, and other chemicals. This involvement significantly contributed to achieving the desired whiteness and properties of sponge materials. - *Efficiency Enhancement:* Worked diligently on improving production efficiency by optimizing process parameters and closely monitoring reactor conditions. This effort led to notable advancements in overall production output.

As a process engineer with 3 years and 11 months of experience, I have a strong understanding of production operation, reactor operation, and team surveillance. I have a proven track record of problem-solving, which is an important skill in this field. And maintaining processes for industrial production. They work to optimize production processes in order to increase efficiency, reduce costs, and improve product quality. And including conducting process simulations, analyzing data, and developing process improvements. I am also be responsible for training other team members on new processes, troubleshooting production issues, and ensuring compliance with safety and environmental regulation Expertly oversee unit operations including Ion-Exchange, Membrane Filtration, Filter Press, and Evaporation processes. Proactively identify team issues, offering continuous support to ensure adherence to operating standards. Ensure product quality control, monitoring critical parameters such as pH, EC, DS, and DE. Efficiently address plant issues encompassing maintenance, electrical, and instrumentation faults. Diligently maintain documentation and regulatory compliance, including BMR, logbooks, shift reports, and daily production records. Conduct thorough verification of GMP and SOP adherence, upholding high standards of housekeeping on the shop floor. Manage manpower effectively, optimizing team performance and productivity.