Mohamed Ali Khedr

Mohamed Ali Khedr

Engineering Manager Automation and Control (Electrical, Instrumentation and Process Control) @ AES Arabia Ltd

About

• Well organized, Creative, Results-driven Engineering/commissioning Manager that has the ability to confidently engage with stakeholders and staff at all levels, a technical support & consultant with +20 years of experience in Electrical, Instrumentation, Automation & Electromechanical Process Control within large-scale Water Treatment, Oil & Gas (Onshore/Offshore), Petrochemicals, Nuclear & Power Generation EPC projects. Proven expertise in managing full lifecycle of water Treatment Projects & control systems. Expert Designer & Consultant for E&I Control Panels, PLC, RTU, SCADA, DCS, ESD for Oil & Gas Plants, Water Treatment Plants – initiator for Control Logic Design I/Ps including (FDS, Control Narrative, C&E & logic Diagrams …etc.). Adept at leading cross-functional engineering teams, ensuring technical excellence, cost efficiency & adherence to international standards & project deadlines. Skilled in coordinating with multidisciplinary teams, clients & contractors to deliver complex automation/process control systems from design through commissioning & handover. Strong leadership, analytical thinking & project management capabilities in fast-paced & safety-critical environments. • Has the ability of Engineering/Project Management, Process Control design in Electrification, Automation & Control. Expert Designer for High scale Water Treatment, Oil & Gas, Petrochemical, Nuclear & Power Generation Projects. Fully aware about International Standards, SABIC & Saudi ARAMCO Standards. Proven expertise in managing Site Commissioning of Water Treatment Plants, Electrical, Instrumentation, PLC, DCS/ESD & Testing Manager for all types of water Treatment Systems, electrical and Control Cabinets, Expert in Logic Implementation, IV&V (Independent Verification and validation). Consultant for Safety Management: e.g. Process Hazard Analysis (PHA) including the Hazard and Operability study (HAZOP) & Other methods include Failure Mode & Effect Analysis (FMEA), Layer of Protection Analysis (LOPA) & Safety Integrity Level (SIL) study. • Available for any of the following Positions: - 1. Automation & Control Manager 2. Engineering Manager: Electrical, Instrumentation & Process Control 3. Water Treatment/Oil & Gas Engineering Manager & Design Consultant 4. Commissioning Manager Water Treatment Projects 5. Reliability Consultant, Process Control Safety Hazard and Operability (HAZOP)/SIL/LOPA • Currently i am working to complete my MBA study If you have opportunity Please Call me: +966501813895 - +966509071968 Sincerely, MOHAMED KHEDR

Country

Saudi Arabia

City

Riyadh

Industry

Industrial Automation

Skill

Oil and Gas, Engineering, Continuous Improvement, TPM, Project Management, SCADA, DCS, SAP, PLC, Project Coordination, Triconex, HMI Programming, Six Sigma, 5S, Triconex Training (Instructor), Root Cause Analysis, Project Planning, Teamwork, Team Leadership, Problem Solving

Experience

AES Arabia Ltd

Engineering Manager Automation and Control (Electrical, Instrumentation and Process Control)

AES Arabia Ltd

LinkedIn
2014-7 - Present · 12 yrs 3 mos

Riyadh, Riyadh, Saudi Arabia

• +12 years' experience in a managerial role of Water Treatment, Oil & Gas, Petrochemical & Power Generation Projects. Extensive experience leading engineering delivery on large-scale onshore/Offshore EPC projects. • Oversee all engineering design and coordination activities, Experience delivering complex Operational Technology intensive projects through the complete project life cycle from initial requirements, tendering and detailed design through to site commissioning and handover. • Managing & lead multi-disciplinary teams across civil, mechanical, E&I, Automation and process Control/Design engineering functions to review all design aspects & documents of (Oil& Gas systems, Water Treatment WTP & STP plants. • Engineering Management, Project Management & Process Control design in Electrification, Automation & Control. • Ensure engineering outputs meet project scope, schedule, and quality requirements. • Provide technical leadership & resolve complex engineering issues during execution. • Act as the primary interface between engineering, procurement, construction, and client stakeholders. • Provide support functions related to the execution of sales order projects to do the Pricing of Water treatment Projects and purely turn Key Electrical & Automation Projects. • Ensure compliance with relevant codes, standards, and regulatory requirements specific to the ME & Saudi Aramco. • Support project risk assessments, design reviews, HAZOPs, and constructability studies. • Champion a strong HSE and quality culture within the engineering function. • Managing System specification, design, implementation, configuration for AES products and 3rd party supply. • Managing/Developing and performing the process of Creating Electromechanical Project documentation & the process of Preparing detailed FDS • Managing/Developing and has feasibility, outline and detailed electrical and ICA design work

AES Arabia Ltd

Automation Commissioning Manager Water Treatment , OIL&GAS

AES Arabia Ltd

LinkedIn
2014-7 - Present · 12 yrs 3 mos

Riyadh, Saudi Arabia

•Supervise & manage commissioning engineers, technicians & subcontractors. •overseeing commissioning /startup of Oil & Gas, Water Treatment WTP & STP plants, including desalination (DAF, UF, NF, RO, MMF, DMF, MB, EDI, UV, ERD Units, Chemical Dosing.. etc.) & STP Systems (Pretreatment, MBR, MBBR, Aeration & scouring, Dosing Systems ...etc.) and related infrastructure. to ensures that systems are tested, optimized & handed over. •Commissioning Planning & Coordination by Develop & execute detailed commissioning plans, schedules & procedures & Coordinate with engineering, construction/operations teams to ensure seamless transition from construction to commissioning. •Review P&IDs, control logic & system designs to verify compliance with SPECS. •Lead pre-commissioning checks (flushing, leak tests, mechanical completion verification). •Oversee functional testing of pumps, membranes, filters, chemical dosing & control systems. •Conduct performance tests (water quality, flow rates, energy consumption),ensure compliance with design parameters. •Conducting FAT/SAT of Electrical/control panels, MCC's and DCS/RTU/ESD/PLC/HMI software design. •Troubleshoot/corrective actions. •Provide technical support to customers, solving S.W/H.W problems, including consultation, diagnosis, problem verification, status reporting and resolution. •Ensure all commissioning activities adhere to HSE regulations, company policies, and industry standards. •Conduct risk assessments/safety audits during commissioning. •Verify environmental compliance (e.g., brine discharge, chemical handling). •Prepare commissioning reports, test records/punch lists. •Ensure as-built drawings, O&M manuals. •Provide progress updates to stakeholders and clients. •Liaise with clients, vendors, and regulatory authorities for approvals and inspections. •Train operations teams on system functionality “Master Trainer” for many automation activities (MCC, Starter Panels, PLC, DCS, ESD, SCADA, HMI, Process control…etc.).

Schneider Electric

Project Manager Automation (Triconex , ESD ,OIL & GAS and Nuclear)

Schneider Electric

LinkedIn
2010-9 - 2014-7 · 3 yrs 11 mos

Cairo, Egypt

• Manage automation & control projects from inception to completion, including budgeting, scheduling, and resource allocation - Monitor project progress and ensure timely completion within budget. • Provide technical support to sales and proposal staff, including pre-order discussions with prospective clients, Pricing and technical Proposal preparation. • Lead and mentor a team of automation & technicians. Provide technical guidance and support. • Design: Lead the Hardware and Software design, engineering, and implementation of new automation and control systems, including DCS, PLC, SCADA, and other related systems - with particular focus on the Engineering design of Instrumented Safety Systems of ESD, FGS, Nuclear Power Plants and electrical systems for the Oil & Gas business. • Definition of technical specs, taking into account cost estimations & quantities of materials required for plant construction. Use of analysis & design software, preparation of project documents & technical guidelines to support procurement activities and preparation of technical instructions for suppliers & operational checks. Plant construction and commissioning activities. Supervision of the best technical solutions identified for electrical systems. • To define and configure sequential, continuous and ladder logic from client P&IDs and technical descriptions. • Managing and performing the process of Creating Project documentation (Control Panel design, Wiring Diagrams, Instrument List , Interconnection Diagrams , ILD, Load List , Block Diagrams, I/O List – Cause & Effect diagram – Control Philosophy/Control Narrative - Logic diagram –MODBUS Mapping List – HMI Graphic - PLC Base Control System Architecture – FAT procedure- SAT procedure – Interlock list….etc.). • Give Specification for purchasing Material after approved Design for Automation and process instrumentation, Panels & Specify in details what to purchase for Systems and other electrical OR automation components.

Schneider Electric

Lead Application Engineer/Control Panel Designer

Schneider Electric

LinkedIn
2010-9 - 2014-7 · 3 yrs 11 mos

Cairo, Egypt

• Experience in Control Systems & Instrumentation in the range of Project Engineering, Commissioning/Start-up, Site Services& Maintenance for oil & gas, petrochemicals, LNG, wastewater, container handling equipments Using Triconex (Trident and Tricon). • Triconex H.W (H.W Installation, Design, Serial Connection, Network Connection, Cabinet Engineering, System Trouble Shooting) • Triconex S.W (TriStation TS1131 V4.7, V4.8 & 4.9, SOE Recorder, Enhanced Diagnostic Monitoring, SOE Configuration, MSW Conversion, DB Processing, Excel formulas, Wonderware, FOXBORO IA). • S.W Implementation and Design for System from C&E and P&ID • H.W Design/Installation of the ESD ,FG & GAS OIL PIPELINES cabinets • Redundancy check for all power supply’s cabinets • Establishing the communication between INFUSION SCADA via RTU - HMI “INTOUTCH” and Tricon • Performing IO Check (From TBs & Simulator Box) • Performing Visual Inspection check • Troubleshooting • Installing Third Party Material • Performing System Check • Redundancy checks for Network paths • Pre-FAT/ FAT • Updating the Drawing • Check As-built Drawing after FAT • Reconcile & Recommit For All Stations Regards to the New Modifications • Punch list Clear and Comment file Clear With Customer Approve. • Resolving software log problems (FAT and SAT pending). • Designing and programming of control systems with emphasis on PLCs, SCADA, DCS or HMI systems • S.W Engineering (ESD/FGS Programming for all process equipment’s and controls using Narrative and C&E). • Support during project audit activities, troubleshooting and supplier certification. • Review customer technical Specs and assist customer in defining detailed application, system, and hardware specifications from customer’s requirements. • Prepare detailed H.W/S.W & FDS on engineering products, while working from processes and instrumentation drawings to design applications and strategies to meet client requirements.

Schneider Electric

IV&V Lead Engineer for China Nuclear Power Plants Projects

Schneider Electric

LinkedIn
2010-9 - 2014-7 · 3 yrs 11 mos

Beijing, China

•IV&V (Independent Verification and validation) Lead Engineer for China Nuclear Power Plant Projects to do Automation Systems functional test & Conduct performance tests to ensure compliance with design parameters, Conducting FAT/SAT of Electrical/control panels, MCC's and DCS/RTU/ESD/PLC/HMI & S.W design. • Team Leadership: Lead and mentor a team of automation and control engineers and technicians. Provide technical guidance and support to team members. Foster a collaborative and productive work environment. • Define the system N.W, calculate processor & memory loading. • System specification, design, implementation, configuration for Invensys product & 3rd party supply (S.W Implementation and Design for System from C&E and P&ID - design field loop circuits and specify H.W components - define the system N.W, calculate processor and memory loading - Setup the System Cables between the Trident or Tricon systems and Marshalling Cabinets). • Safety and Compliance: Ensure technical compliance to customers' specification safety standards and regulations relating to assigned areas of work. Conduct safety audits and implement safety measures to minimize risks. Train operators and maintenance personnel on safe operation and maintenance procedures. • System Optimization: Continuously analyze system performance data to identify areas for improvement. Implement control strategies and tuning techniques to optimize process efficiency and reduce operating costs. Conduct system upgrades and modifications to enhance functionality and reliability. • Utilize process and instrumentation drawings, as well as customer’s logic diagrams, narratives and supporting documents, to design applications and control strategies to meet requirements. • Selection of Invensys standard products and major third party purchased equipment. • Projects 1. China Nuclear Project In USA and China 2. KOC Portion2, Project No (EF/1760) SOPC. 3. SG-25005 SHDS 4. BM-105 "BALL MILL 105 IOC CONCENTRATE EXPANSIONS"

Pirelli

Maintenance Section Head & Project Manager (Building department)

Pirelli

LinkedIn
2008-7 - 2010-9 · 2 yrs 3 mos

Alexandria, Egypt

• Maintenance Lead: Lead the H.W & Software maintenance of Electrical, Instrumentation, automation and control systems, including DCS (Distributed Control System), PLC, SCADA Formulation, analysis and application of the most suitable maintenance methodologies (predictive, preventive, cyclical, supervisory) in order to optimize plant security, costs and reliability in relation to electrical/instrument specialization. Cooperation with the team responsible for operational management on the preparation of the maintenance budget and technical purchase specifications for replacement and new instrumental equipment. Supervision of the organization of electrical and instrument engineering activities aimed at defining purchase specifications for line materials, electrical equipment, tools and systems for plant monitoring &adjustments. • Responsible for leading the maintenance team. • Ensure that all work is executed to a high-quality standard and complies with regulations • Assign the monthly evaluations for employees. • Maintenance Planning & overall maintenance activities. Maintains records of work orders, notifications, and modifications in SAP System. Maintains equipments maintenance history in SAP System. Coordinate for optimum planning of jobs. Good knowledge in SAP PM and MM modules. Knowledgeable in various planning tools. i.e. Primavera and MS Project. • Project Manager in Pirelli >> of 12 new production lines and the commercial startup with Italian team also Attended a training for 1 month in PIRELLI ITALY, TORINO.

Pirelli

Senior Electrical, Instrumentation and Automation Maintenance Engineer (Building department)

Pirelli

LinkedIn
2007-7 - 2008-7 · 1 yr 1 mo

Alexandria, Egypt

• Electrical, Instrumentation and Automation Maintenance Engineer: maintain all the electrical equipments, electrical processes using automation techniques and computers. Fully aware (Specialist) of PLC, Control Systems [SIEMENS SIMATIC S7- PLC Allen-Bradly (RS Logix5000™- RS Logix500)] also electrical equipments using Human Machine Interface Programs Factory Talk Me (RSView ME) HMI. • Prepare and carry out preventive maintenance of equipments and Plant Shut-downs; to reduce break-down maintenance and prepare history card; Issue work instructions to the Technicians; Plan and ensure optimum stocks of critical spare parts. • Responsible for Production Lines’ Troubleshooting and Maintenance (Electrical Maintenance). Ensure the optimum level of safety & efficiency for operation of all technical equipments within the quality standards. • Execute the maintenance plan to deliver a production Target. Planning for required spare parts according to the stocks. Requests for issue for the Spare-parts Warehouse (USING SAP). • Arrange for purchasing orders according to maintenance. • Perform and provide technical support to the maintenance team in addressing unplanned machine breakdowns. • Report the root causes of breakdowns, equipment faults, and concerns to the management. • Adhere to the 5S methodology to maintain high workplace standards.

Amreyah Cement

CIMPSAC Factory Maintenance assistant Manager

Amreyah Cement

LinkedIn
2006-3 - 2007-7 · 1 yr 5 mos

Alexandria, Egypt

• Responsible for leading the maintenance team, utilities maintenance and operation. • Lead the H.W & Software maintenance of Electrical, Instrumentation, automation and control systems • Perform and provide technical support to the maintenance team in addressing unplanned machine breakdowns. • Request and manage the control of electrical spare parts for factory machines. • Report the root causes of breakdowns, equipment faults, and concerns to the management. • Adhere to the 5S methodology to maintain high workplace standards. • Ensure that all work is executed to a high-quality standard and complies with regulations • Assign the monthly evaluations for employees.

Amreyah Cement

Electrical Maintenance and OHS Safety Engineer

Amreyah Cement

LinkedIn
2005-8 - 2006-3 · 8 mos

Alexandria, Egypt

• started with Cimpor Sacs Manufacture Company (CIMPSAC COMPANY) when factory was under construction and I have participated in the installation of all production lines and attended the commercial startup with German team for 6 months & also participated in the entire installation of the utilities, compressors, compressed air line, firefighting systems, the Glue preparation System with a team from Portugal and attended the entire commissioning and startup. • Instrumentation Engineer >> maintain all the electrical equipment, electrical processes using automation techniques and computers. • Responsible for Production Lines’ Troubleshooting and Maintenance (Electromechanical Maintenance). • Handle all reparations, preventive and breakdown maintenance schedules of all equipments which consist of the latest technology within Cement & paper manufacturing production lines & packing machines (analyzing, managing, supervise, and reporting the planning maintenance Process). • Planning for required spare parts according to the stocks. Requests for issue for the Spare-parts Warehouse. • The Safety Engineer of CIMPSAC (Reporting to OHS department). • Follow up the Safety precautions for all the technicians and workers. • was a member in the Safety Behavior Subcommittee of CIMPOR EGYPT. • Attended a training course on maintaining the production line from German team from (W&H) for a month. • Attended hydraulics and pneumatics course given by Rexroth company. • Attended training in Suez Cement Company on production lines similar to those which are installed in CIMPSAC new factory. • has a certificate of achievement for a successful completion of a training course on production Lines (Ad 2390, Arcomat 2), on the concept & design of the machine, operation and control elements and procedures, alarm and fault messages, mechanical basic settings , identification and correction of faults, Maintenance and Control System Troubleshooting.

ATB SEVER DOO - (OSC) Omar Sons Company // www.atb-motors.com

Technical Engineer

ATB SEVER DOO - (OSC) Omar Sons Company // www.atb-motors.com

2005-3 - 2005-8 · 6 mos

Alexandria, Egypt

• Electrical Rewinding, Instrumentation, Automation and Quality Control Engineer for ATB Sever (DC Motors, AC Motors, Generators, Transformers, welding machines, MCC Panels, PLC, SCADA and HMI). This role involves a combination of technical expertise, problem-solving skills, and hands-on work with various tools and equipment in motor Winding. • Responsible for the repair, maintenance, and rewinding of electric motors used in industrial and commercial applications. Dismantling motors/generators/Transformers, inspecting windings, rewinding coils, testing motor performance, and ensuring quality control. • maintain accurate work records and follow all safety and quality standards • Designer & modifier for DC Motors, AC Motors, Generators, Transformers and welding machines. • Supervise the planning process, forecast the need of Raw material, accessories/Spare parts based on the pervious consumption of Spare parts usage also arrange for purchasing orders and follow up with suppliers. • Planning Engineer for Storage area, required Raw material, spare parts and maintenance requirements. • Motor panel designer ,PLC Programmer and instrumentations technical support.

Education

Minufiya University

Minufiya University

LinkedIn

Department of Industrial Electronics And Control – PLC and Instrumentation Branch.

2000 - 2005 · 5 yrs

Mohamed Ali Khedr's Contact Information

Email

******@***.com

Phone

(**) *** ****

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