Masoud Labbani

Contributing to the mechanical design and development of Battery Energy Storage Systems (BESS) using second-life EV batteries for scalable clean energy applications. Responsibilities include battery enclosure design, thermal management, CAD modeling, manufacturing documentation, supplier coordination, and cross-functional collaboration to support product development, certification, and commercialization.

• Design and build compression hardware and enclosure for PEM fuel cell stacks • Design short stack bladder hardware for testing PEM unit cells • Design manufacturing/testing fixtures for fuel cell stack components • Design and build process equipment for graphite BPP production

1- Pack controller development for lithium battery storage system designed for marine application. This includes: • Conceptual design of an enclosure containing switch gear systems and control devices • Detail design to meet IP rating and vibration requirements • Perform FEA analysis to evaluate structural strength and thermal performance • Sheet metal, busbar, power connector, molded plastic part design • Selection of electromechanical components • Create drawing packages and BoM for designed assemblies • Design verification using prototyping and conducting FAI 2- Sustaining engineering of current products involving: • BoM management and change control • Providing supports to manufacturing team, supply chain and external suppliers • Identification and assessment of product deficiencies • Design optimization and improvement

• Supervised the production and manufacturing of electric refrigeration systems • Coordinated procurement of refrigeration parts and sub-assemblies • Designed and prototyped a full-electric refrigeration system for commercial vans • Investigated the performance of a vapor-compression refrigeration system analytically and experimentally using climatic chamber • Designed a fin-tube condenser for electric refrigeration unit

• Developed an innovative electric No-idle Air Conditioning unit for trucks • Improved cooling efficiency of electric AC system using thermodynamic analisis • Drafted mechanical assembly, detail fabrication drawings and sketches using SolidWorks • Designed, supervised manufacturing, and assembled two proof of concept prototypes • Analyzed test results of prototypes and implemented approved modifications • Participated in drafting and submitting of a PCT patent application

• Developed an innovative modular insulation panel for refrigerated vehicles • Performed heat transfer and structural analysis on different components of the design • Drafted mechanical assembly, detail fabrication drawings and sketches using SolidWorks • Designed, supervised manufacturing, and assembled a proof of concept prototype • As part of the team,performed experimental analysis on different insulation materials seeking for higher thermal resistance

Project: Engineering, procurement and construction of a 6000 ton/year Magnesium smelter plant (http://www.arami-co.com/pages/Projects_Mg.html) 3D modeling, Sketch drawing and BOM creating with SolidWorks Material handling equipment design: Vibrating Feeder, chute, hopper FEM Analysis: Rotary Kiln shell and tires static analysis Heavy equipment drive system design: Rotary Kiln and Ball mill Hydraulic circuit design: Rotary Kiln thrust system Equipment manufacturing supervision and quality control

Designed vibrating equipment such as feeders & screens for iron ore refinement Performed static and dynamic FEM analysis on mechanical components to reduce stress concentration Designed material handling equipment including chutes, hoppers, and rotary valves

Designed and supervised the construction of the following devices and equipment: Vacuum Chamber (20 Lit., 10 Pascal) & Pressure Chamber (200 Lit.,50 Bar) Diver Propulsion Vehicle in 3 version&10 Kw Direct Drive Electrical Marin Thruster Experimental investigation of characteristics of propeller in cavitation’s tunnel Jet boots (hands-free Diver Propulsion System)& Separable Sealed Electrical Connector 10 Kw Lithium Polymer battery pack system 10 Kw frictional brake system for BLDC motor performance test