Mahmoud Shaban

Maintenance Manager @ Smart Glass Egypt

About

Maintenance Manager | CMRP | Reliability & Asset Management Leader I am a Maintenance Manager and Certified Maintenance & Reliability Professional (CMRP) with over 12 years of experience in industrial manufacturing environments, including glass and ceramic processing plants. I currently lead a multi-disciplinary maintenance organization consisting of engineers, supervisors, and 11 technicians, responsible for electrical, mechanical, and automation systems. My role focuses on asset reliability, preventive and predictive maintenance, safety, and maintenance performance optimization. Through structured maintenance planning, KPI monitoring, and reliability-centered initiatives, I have successfully reduced unplanned downtime by approximately 20%, increased wrench time, and improved overall equipment availability and asset reliability. I place strong emphasis on team culture, ethics, safety awareness, and technical competency, believing that sustainable maintenance excellence is achieved through disciplined processes and continuous people development. As a CMRP-certified professional, I apply global best practices in maintenance performance management, asset lifecycle optimization, reliability engineering, and continuous improvement to support safe, efficient, and high-availability operations.

Country

Egypt

City

El Faiyum

Industry

Glass, Ceramics & Concrete

Skill

Maintenance, Asset Management, Maintenance KPIs (MTBF, MTTR), Root Cause Analysis (RCA), Safety Leadership, Maintenance & Reliability Engineering, Preventive & Predictive Maintenance, Reliability-Centered Maintenance (RCM), Maintenance Planning & Scheduling, SIMATIC STEP 7, Pump Repair, Turbines, Air Compressors, Centrifugal Compressors, Maintenance and Repair, Maintenance Planning, Field Service Engineering, Equipment Installation, Turbomachinery, Data Analysis

Experience

Maintenance Manager

Smart Glass Egypt

2022-5 - Present · 4 yrs 5 mos

Egypt

• Lead the maintenance department of a glass processing manufacturing plant, managing engineers, supervisors, and technicians. • Develop and execute maintenance strategies focused on asset reliability, safety, and operational excellence. • Achieved a ~20% reduction in unplanned downtime through preventive maintenance optimization and reliability initiatives. • Improved wrench time and workforce productivity through structured planning, job standardization, and spare parts readiness. • Implement and monitor maintenance KPIs (MTBF, MTTR, PM compliance, downtime). • Strengthen team culture, ethics, safety awareness, and technical competency. • Ensure compliance with HSE standards and permit-to-work systems.

Electrical Maintenance Engineer

Ceramica Mayorca

2015-3 - 2022-5 · 7 yrs 3 mos

Egypt

• Maintained electrical and automation systems in high-volume ceramic production lines. • Designed and implemented electrical control panels. • Developed and commissioned Omron PLC programs and HMI systems. • Participated in installation and commissioning of SACMI kilns, presses, Continues mills and ATM systems. • Supported reliability improvement and downtime reduction initiatives.

Electrical Maintenance Engineer

Innova ceramics

2012-3 - 2015-3 · 3 yrs 1 mo

Egypt

• Performed preventive and corrective maintenance on electrical and electronic systems. • Troubleshot PLC-controlled machinery and supported production continuity. • Assisted in commissioning and plant improvement projects.