Muhammad Aditya Said

- Led operations to achieve full plant capacity, increasing PET film output by 5,000 tons/year through strategic planning, process optimization, and team alignment. - Reduced production loss by 20% year-over-year by implementing data-driven operational improvements and establishing a loss analysis database for continuous monitoring. - Identified and resolved three recurring production defects and developed a defect tracking database, improving product consistency and enabling further process improvements. - Secured approval for 10 new product grades, expanding client offerings and strengthening customer satisfaction. - Collaborated with cross-functional teams to resolve a major production issue that caused extended downtime, implementing corrective measures and preventive strategies to restore and stabilize full plant operations. - Maintained a zero-incident safety record, reinforcing a culture of safety and operational excellence. Developed as a leader by coaching and mentoring team members, enhancing cross-functional collaboration, and taking ownership of operational decision-making.

- Directed operations in a PET film plant with a total design capacity of 25,000 tons/year, improving efficiency and team performance during the initial production ramp-up. - Established a production reporting system and supported SAP MM & PP module implementation, enhancing data visibility and operational decision-making. - Led quality management initiatives to secure approvals for three new client products on a newly commissioned production line, ensuring compliance with specifications and customer expectations. - Monitored 13 critical production and utility equipment, ensuring zero accidents and contributing to a 10% reduction in production loss during the initial ramp-up. - Mentored and coordinated production team members, fostering clear communication, safety adherence, and operational excellence.

- Led the creation of operational and safety documentation for key production equipment, including extruder, roller, oven, and crusher, ensuring accurate procedures for smooth plant start-up. - Tested and commissioned production and utility equipment, including blowers, compressors, pumps, piping, and valves, ensuring reliable and safe operation of the new line. - Determined optimal operational parameters for production processes, contributing to smooth start-up and process understanding. - Led training for 58 new operators with no prior industry experience, developing presentation materials from scratch and ensuring safe, accurate execution of operational procedures during commissioning. - Collaborated with cross-functional teams to troubleshoot issues, optimize workflows, and support a successful plant start-up.

- Designed laboratory equipment and layouts for the Research and Training Center, enabling safe and efficient operations - Served as scribe in HAZOP and HAZID studies, supporting hazard identification and mitigation at an oil and gas plant

- Optimized the formic acid plant (11,000 tons/year) by evaluating processes and recommending improvements, enhancing operational efficiency - Initiated and designed a new ammonia solution dilution project with a shell-and-tube heat exchanger, achieving 5,000 tons/year production capacity