Luis Alberto Guerrero
Site PC&L Manager @ BCS Automotive Interface Solutions
About
Management level experience in the Materials Supply Chain and Logistics area with a 15 years carrier in the maquiladora business including automotive. Strong leadership with team player working method, orientated to bring the best results for company goals. Reliable, time management efficient, multitasking and able to work under pressure to secure tasks are completed.
Mexico
Tamaulipas
Automotive
Operaciones en la cadena de suministro, Elaboración de presupuestos, Logística internacional, Aptitudes para la supervisión, Planificación de la producción, Optimización de la cadena de suministro, Negociación, Trabajo en equipo, Atención al cliente, Liderazgo, Resolución de problemas, Cálculo, Capacidad de análisis, Lean Manufacturing, Manufacturing, Kanban, Purchasing, Project Planning, Engineering, 5S
Experience

Materials & Production Control Manager
Rio Bravo, Tamaulipas
• Responsible to establish monthly KPI targets for sales, RAW material and finished goods inventory levels, premium freight expenses, internal service rate and plan to keep customer delivery ratings in green. • Lead PDCA meetings to resolve any customer incidents or affectations to the KPI targets, identifying opportunities that required to be documented in a process • Lead customer demand weekly revisions meeting to identify any potential risk that could cause backlog. • Drive customer meetings over critical topics to avoid further escalations to upper management. • Lead weekly MPS / SIOP forecast revision meetings to secure SAP system has accurate data for supplier releases • Coordinate the New Product Introduction activities related to the supply chain process Main Achievements: - I was able to reduce 245K pcs of sensors in backlog by creating a DPI plan based on customer take rate and arbitrating installed production capacity avoiding customer line downs - Using the PDCA methodology I was able to identify opportunities inside our processes and document them to avoid future customer incidents

Logistics and Supply Chain Supervisor
Rio Bravo, Tamaulipas
• Responsible to establish monthly KPI targets for sales, finished goods inventory levels, premium freight expenses, internal service rate and plan to keep customer delivery ratings in green. • Lead customer demand weekly revisions meeting to identify any potential risk that could cause backlog. • Drive customer meetings over critical topics to avoid further escalations to upper management. • Lead weekly MPS / SIOP forecast revision meetings to secure SAP system has accurate data for supplier releases • Coordinate the New Product Introduction activities related to the supply chain process Main Achievements: - I was able to accomplish positively every month end my KPI results vs Budget by coaching a solid team with more autonomous members and documented process

Site MPS/SIOP Analyst & CSR Supervisor
Rio Bravo, Tamaulipas
• Responsible to determine along with the customer service team, sales and FG good inventory levels • Lead customer demand weekly revisions to detect any fluctuations • Drive customer meetings for critical topics • Monitor KPI values such as customer backlog, customer delivery ratings, sales, premium freight and finished goods inventory levels • MPS and SIOP planning for the site (over 2K finished goods) forecasting in a 18 month horizon customer demand, production plan, FG inventory levels, sales plan, production capacity • Evaluate customer demand Vs installed production capacity to detect any potential risks • Schedule - Lead weekly MPS and SIOP meetings with site and regional management team members Main Achievements: - I was able to document all the MPS and SIOP activities to establish a solid master scheduling process

Logistics External Flows Supervisor
Rio Bravo, Tamaulipas
• Responsible to establish and monitor KPI such as transportation expenses, expendable packaging volumes, yearly cost saving plan, returnable packaging loops, external warehouse expenses, transportation and packaging performance • Responsible to quoted freight expenses for new projects (RAW material and finished goods) • Coordinate US and MX milk run routes to maximize freight lanes and reduce cost • Establish transportation logistics protocols with freight suppliers for cargo liability • Determine returnable packaging loops and monitor turn around (for customers and suppliers) • Calculate expendable packaging inventory based on production daily or shift capacity Vs Customer demand • Responsible to bring cost saving projects to the site related to transportation, packaging and warehousing • Daily coordination of border crossing trucks to avoid excess usage on local freight • Supervise US warehouse activities, monitoring inbound materials are been imported in time and re-expedition of FG to customers are done under customer pickup windows time frame Main Achievements: - Inside the roll in this position I was able to bring a total of $3.2 million USD in savings under different projects - I was able to obtain my first year in the position a total of $1 million USD in freight cost savings letting me win a bet with the site plant manager to use his reserved parking space for an entire week

Customer Service Contact
Rio Bravo, Tamaulipas
• Daily EDI releases revision to secure customer demand its integrated correctly to secure shipments to customers are done to the quantity and requested date • Weekly demand variation review to evaluate and elevate any demand fluctuations that can potentially impact customer shipments • Coordinate daily customer shipments inside their pickup windows • Weekly production scheduling and validate daily production attainment percentage revision • MPS planning • Revision of customer shipments to calculate internal service rate Main Achievements: - I was able to implement and document a DPI process to reduce backlog demand and keep healthy finished goods inventory levels according to customer demand - I was able to eliminate to zero inventory (20K pcs of sensors) on a product that was signed as “obsolete” by working with the engineering team to approve customer rework and turn it in to saleable product

NPI Engineer
Reynosa Area, Mexico
• Coordinate the introduction of new and transfer products • Work with our design team to create in-house product drawings • Creation of BOM in to the system, preliminary work instructions of the whole production process and design the product packaging for shipping • Schedule pilot production runs for internal and customer validation purposes • Schedule weekly conference calls with customers to review time line and open actions of the project are aligned with the SOP of product Achievement: I was able to do a proper site to site whole product line transfer and customer approval.

Customer Service Respresentative
Reynosa Area, Mexico
• Customer EDI and spot order reception to confirm shipping dates based on product lead time • Follow-up with production scheduling to secure product gets in time at shipping to fulfill customer demand • Work with the sales team on new RFQ’s for customers (new products and rework of existing products) • RMA processing • Sales plan projection and monitoring in weekly bases to secure customer demand still is aligned with the forecast Achievement: I was able to reconcile the backlog with one of the biggest customers of the site, eliminating backlog orders and premium freight costs.

Production Scheduler
Reynosa Area, Mexico
• Reception of customer demand and planning production lines • RAW material inventory revision and re-ordering based on demand horizon • Implementation of Kanban systems for in-house components • Monitoring distribution center FG inventory to maintain healthy stock for customer order fulfillment Achievement: I was able to eliminate the leak on FG products by documenting a process to control production runs and RAW materials coming from the warehouse to the production area.
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