Loki Ganta
Operation Engineer 2 (Logistics and Manufacturing) @ BD
About
Project Lead with 10+ years delivering operational and logistics projects across manufacturing, quality, and Logistics. Skilled in full project lifecycle management from scope definition and stakeholder alignment to risk mitigation and on-time delivery. Led teams of up to 90, drove $120K+ in cost savings, and consistently achieved quality and compliance targets.
United States
Raleigh-Durham-Chapel Hill Area
Transportation/Trucking/Railroad
Operations Management, Mechanical Engineering, Logistics Management, Material Flow, Manufacturing Engineering, Manufacturing Process Improvement, Quality Management system, Third-Party Logistics (3PL), Transportation Management, Supply Chain Optimization, Lean Six Sigma, Cost-Benefit Analysis, Audit Readiness, Deviation Management, Corrective and Preventive Action (CAPA), Technical Writing, Budget Management, Team Development, Performance Management, Business Ethics
Experience

Operation Engineer 2 (Logistics and Manufacturing)
• Managed project timelines, priorities, and stakeholders, coordinating between Manufacturing, Engineering, and Leadership. • Mitigated operational risk by establishing standardized build and testing protocols, ensuring 100% compliance. • Executed cost-saving and process optimization strategies for high-complexity subassemblies by leveraging Lean methodologies. • Ensured plant readiness and compliance for internal, external, and partner audits. • Developed 30+ Operating procedures for assembly and material staging using PFEP methodology, establishing kitting procedures and JIT delivery protocols. • Implemented optimized cycle counting and variance analysis procedures, improving inventory accuracy from 91% to 96%.

Logistics professional (Project Lead)
Clayton, NC
• Lead logistics projects, including designing, analyzing, and optimizing operational and distribution processes regarding people, quality, safety, velocity, and cost, utilizing SAP 4 HANA. • Designed and scheduled logistical audits that improved inventory accuracy and Kanban replenishment by 95% in the assembly areas. • Drove 40% reduction in point - of - use availability issues by leading cross-functional Kaizen events and executing structured A3 problem-solving methodology. • Established performance metrics and optimized picking and put‑away processes, increasing accountability and improving throughput by 10% • Supported projects on material handling automation with personnel safety, including AGV planning and collision avoidance systems. • Ensured compliance with OSHA safety standards and internal EHS procedures across warehouse and logistics operations. • Executed Inbound receiving project leveraging Lean and Six Sigma methodologies, generating $120K annual cost savings. • Performed Root cause analysis and executed 25+ corrective and preventive actions (CAPAs), enhancing material‑flow efficiency.

Logistics Analyst
Gaithersburg, MD
• Developed visual management systems and SOPs for logistics operations, reducing cold-chain temperature excursion events by 15% across network-wide warehouse and customer sites. • Established Standard Operating Procedures (SOPs) and Change Control protocols for pharmaceutical logistics operations, ensuring GxP compliance and operational efficiency • Supported development of a transportation network analysis tool, and evaluated 500+ global lanes and optimized 3PL partner selection, reducing distribution costs. • Rolled out temperature excursion monitoring platform across global shipping sites; trained 90+ stakeholders to drive cold chain operational excellence. • Managed monthly KPI reporting across 12 global manufacturing sites (CMOs); drove 20% improvement in order fulfillment accuracy through collaborative continuous improvement.

Quality Assurance Associate
Harmans, MD
• Conducted real-time batch record reviews, supported lot/batch release, including room clearances and critical process audits, ensuring GMP compliance. • Designed and delivered onboarding training for new Quality associates on the Floor personnel, covering GMP procedures, deviation recognition, and manufacturing compliance requirements. • Initiated events/deviations and assisted in the timely closure of CAPAs, gap analyses, and product complaints. • Drove cross-functional collaboration among manufacturing, facilities, QC, and MS&T to achieve operational and compliance goals. • Provided end-to-end oversight of biological manufacturing workflows — spanning cell culture, fermentation, purification, and fill/finish • Ensured product safety, efficacy, and regulatory compliance by adhering to FDA regulations (21 CFR Parts 210, 211, and 600 series), cGMP requirements, ICH guidelines, and EU GMP standards

Manufacturing Compliance Specialist
Austin, Texas Area
• Organized and executed 15 mock FDA interviews, resulting in a 20% improvement in team performance during actual FDA inspections for a pharmaceutical (fluid-based) batch-processing environment. • Successfully implemented corrective and preventive actions that resolved 95% of identified issues within the target timeframe, significantly improving operational compliance. • Adhered to GMP requirements per 21 CFR 210/211

Production Supervisor
India
• Led 90-member operations team to highest productivity levels for six consecutive months through data-driven decision-making, driving alignment with safety, quality, and delivery targets. • Increased usable workspace by 30% and workplace cleanliness audit score from 75 to 90 points by implementing 5S sustainability practices. • Boosted employee submissions for Kaizen initiatives by 40%, increasing the number of ideas from 20 to 28 per month through incentive programs. • Reduced product cost by 3% by optimizing consumable usage in Lead acid battery assembly. • Adhered to ISO/TS 16949:2009, ISO 14001 and ISO 9001:2008 standards throughout the Assembly

Lean manufacturing Intern
Chennai Area, India
Evaluated Value-Added activities and Non-Value-Added activities by using Value Stream Mapping in the production of Control Head assembly line. • Applied Line of balance technique for elimination of buffers in the assembly line. • Reduced the cycle time from 16 seconds to 14 seconds by modifying existing Assembly layout
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