Kakasaheb Nandiwale, Ph.D.
Principal Scientist - Automation & Robotics: Chemical R & D @ Pfizer
About
I work at the intersection of chemical engineering, scientific automation, and artificial intelligence, focusing on the design and deployment of AI‑native laboratory platforms for pharmaceutical R&D.As a Principal Scientist in Automation & Robotics within Pfizer Chemical Research & Development, I lead the development of production‑grade AI and automation capabilities that connect models, scientific data, and laboratory execution. My work enables faster decision‑making, accelerated process development, and improved experimental learning across regulated R&D and manufacturing contexts.I currently lead KNovaAI, a chemistry‑aware multimodal AI platform designed to transform complex scientific and manufacturing artifacts—including manufacturing batch records, eLNs, reaction schemes, and technical reports—into structured, decision‑ready knowledge. The platform integrates large language models (LLMs), retrieval‑augmented generation (RAG), OCR/OCSR, vision‑language models (VLMs), and Neo4j‑based knowledge graphs to support process intelligence, sustainability analytics, and scalable scientific data reuse.In parallel, I lead engineering and system‑integration efforts for smart laboratory automation, including machine‑vision‑enabled workflows, orchestration‑ready platforms, and closed‑loop experimental systems that tightly couple data, models, and lab execution.Prior to Pfizer, I completed postdoctoral research at MIT with Prof. Klavs F. Jensen, working on advanced CSTR platforms, multiphase and photochemical flow systems, and AI‑driven self‑optimization for continuous pharmaceutical manufacturing.Across academia and industry, I have authored peer‑reviewed publications, delivered invited talks, chaired technical sessions at AIChE, and contributed to innovation through cross‑functional scientific leadership.Areas of focus:• Multimodal GenAI for scientific and manufacturing intelligence• AI/ML‑driven laboratory automation and robotics• Self‑optimizing and closed‑loop experimental systems• Flow chemistry and continuous pharmaceutical manufacturing• Scientific software, process intelligence, and digital transformationI enjoy connecting with scientists, engineers, AI practitioners, and innovation leaders working on autonomous experimentation, AI for science, advanced manufacturing, and the future of pharmaceutical R&D.Links:MIT Profile: https://jensenlab.mit.edu/kakasaheb-nandiwale/Google Scholar: https://scholar.google.com/citations?user=DRJBxxUAAAAJ
United States
Groton
Pharmaceuticals
Building Trust, Interpersonal Relationships, Artificial Intelligence (AI), Business Intelligence (BI), Automation and Robotics, Artificial Intelligence (AI) & Machine Learning, Large Language Models (LLMs), Balancing Direction and Flexibility, Active Listening, Judgment Suspension, Providing Structure, Facilitation, Creative Mindsets, Creative Habits, Engagement and Inclusion, Innovation Techniques, Window of Wisdom (WoW), Challenge Statement Crafting, Clue Collection & Theming, Strategic Opportunity Area Development
Experience

Principal Scientist - Automation & Robotics: Chemical R & D
New London County, CT
• Lead KNovaAI, a chemistry-aware multimodal AI initiative that transforms complex scientific and manufacturing records into structured, decision-ready knowledge for process intelligence, digital workflow enablement, and sustainability analytics. • Architect and deploy advanced AI platforms and scientific web applications for automated analysis of scientific documents and manufacturing records, integrating multimodal LLMs, retrieval-augmented generation (RAG), OCSR, OCR, Neo4j knowledge graphs, and vision-language models (VLMs). • Develop AI/ML-driven digital tools that advance laboratory automation, self-optimizing experimentation, and data-rich scientific workflows across API process development, flow chemistry, and continuous manufacturing. • Build robotic control systems, scalable data infrastructure, and machine-vision-enabled workflows to improve laboratory efficiency, experimental traceability, and closed-loop learning. • Lead cross-functional collaborations with Engineering Sciences, Process Chemistry, FAST, and Digital to deliver innovative solutions for pharmaceutical development. • Serve as a Pfizer Enterprise AI Champion, helping colleagues navigate AI tools, learning resources, communities, and support pathways while enabling more confident and responsible adoption. • Mentor colleagues and early-career talent, support recruiting, and strengthen Pfizer’s technical pipeline through university engagement and co-op/intern hiring. • Build collaborations with academia and external technology partners to accelerate innovation and expand AI and automation capabilities. • Deliver invited plenary and keynote talks on AI-driven automated platforms for self-optimization of continuous flow pharmaceutical synthesis, including: - University of Connecticut (Apr 14, 2025) - Acceleration Consortium, University of British Columbia (Aug 6, 2024) - Boston–Xtalpi Accelerated Drug Discovery Symposium (Jun 6, 2024) - University of Kansas CEBC (Nov 21, 2023)

Senior Scientist - Chemical Engineer, Continuous API Development
Groton, CT
• Contributed to PSSM Chemical Research & Development (CRD) programs within Flexible API Supply Technologies (FAST) and Continuous API Development & Manufacturing. • Developed ML-driven automated self-optimization platforms for continuous crystallization by integrating robust equipment, interactive GUIs, inline sensors, and real-time flow totalizers to improve reliability and accelerate API process development. • Advanced LabVIEW and Python automation to enable end-to-end laboratory equipment integration, dynamic experimentation, inline PAT feedback, and real-time data acquisition for process optimization. • Designed and implemented LabVIEW OPC UA drivers for real-time monitoring and control of EasyMax reactors and Agilent UPLC systems, enabling automated sampling, experiment execution, and improved data integration. • Implemented Dynamic Optimization workflows using Bayesian optimization for self-optimizing flow API synthesis, enabling faster learning cycles and significantly reducing process development timelines. • Enabled multi-objective Bayesian optimization and MINLP-based self-optimization across discrete and continuous variables to streamline API development and manufacturing workflows. • Led external collaborations with academic and industry partners across ML/LLM methods, electrochemistry, flow hydrogenation catalyst deactivation, machine vision, and lab automation. • Delivered invited talks and chaired technical sessions at AIChE, the University of Kansas, and the University of Oxford on automated platforms for API synthesis and laboratory automation. • Mentored and collaborated with multidisciplinary teams to advance lab automation strategy, data management, and control systems for the lab of the future. • Supported STEM outreach through career panels, student engagement, and lab tours, helping inspire the next generation of scientists and engineers.

Postdoctoral Research Scientist
Cambridge, United States
Postdoctoral Research Associate, MIT Department of Chemical Engineering Advisor: Prof. Klavs F. Jensen Research areas: Flow chemistry, photochemistry, multiphase continuous pharmaceutical manufacturing, automated process optimization, and API separation. • Designed a continuous stirred-tank reactor (CSTR) platform to enable heterogeneous visible-light photoredox reactions in flow through a collaboration with Novartis. • Developed an AI-driven automated optimization platform for multiphase continuous manufacturing of active pharmaceutical ingredients (APIs) in an Eli Lilly-sponsored project. • Established a novel continuous-flow cross-coupling process under aqueous micellar conditions using Fe/ppm Pd nanoparticles, enabling greener and more efficient synthesis. • Led safety management and hazard assessment activities, delivering structured safety training for new group members to maintain a safe and compliant research environment. • Served on the MIT Committee on Toxic Chemicals (CTC) (2020–2021), conducting process safety inspections and contributing to strengthened laboratory safety practices. • Supervised MIT Chemical Engineering course 10.27, “Carbon Capture in the Corning Advanced-Flow Laboratory Reactor,” mentoring three undergraduates whose project won “Best Project of the Year” (2019). • Collaborated with multidisciplinary teams to integrate advanced automation, real-time analytics, and scalable reactor design for pharmaceutical manufacturing applications. • Authored and co-authored peer-reviewed publications and presented research at international conferences, contributing to advances in continuous flow chemistry and process intensification. • Applied photochemistry, flow chemistry, and multiphase reaction engineering to address synthesis, process safety, and sustainability challenges in pharmaceutical manufacturing.

Graduate Research Assistant (Ph.D. Chemical Engineering)
Lawrence, United States of America
Ph.D., Department of Chemical and Petroleum Engineering Project: Development of Continuous Catalytic Processes for Lignin Depolymerization to Phenolic Monomers Advisors: Prof. Bala Subramaniam and Prof. Raghunath V. Chaudhari • Invented and patented a novel catalytic process for lignin depolymerization using metal-incorporated mesoporous silicate catalysts (U.S. Patent 9994601), enabling efficient conversion of lignin into valuable phenolic monomers. • Developed and synthesized Lewis acidic mesoporous catalysts, including Zr-KIT-5 and Zr-KIT-6, tailored for selective lignin depolymerization. • Designed and optimized batch and continuous-flow catalytic processes for valorization of industrial lignins, including Archer Daniels Midland-derived lignins, into high-value aromatic and phenolic monomers. • Established robust analytical methods for comprehensive characterization of diverse lignin feedstocks and complex product mixtures, enabling reliable identification and quantification of target compounds. • Identified distinct aromatic and phenolic monomers from complex depolymerization mixtures, demonstrating the selectivity and efficiency of the developed catalytic systems. • Developed separation and purification strategies using solvent extraction and membrane-based techniques to efficiently isolate monomeric products. • Created a downstream process for converting lignin-derived alkyl phenols into bio-based phenolic resins, supporting the development of sustainable and renewable polymer materials. • Authored technical reports, patent documentation, and peer-reviewed manuscripts, and communicated research findings through publications and scientific presentations. Core Expertise • Catalyst design and synthesis; lignin depolymerization; biomass conversion; process development and optimization; batch and continuous-flow reaction engineering • Separation and purification; analytical method development; complex product mixture characterization

Project Fellow
Pune Division
Project: Scale-Up of Heterogeneous Catalyst Synthesis Processes Research Advisors: Dr. Vijay V. Bokade and Dr. Praphulla N. Joshi • Collaborated with a multidisciplinary team at the NCL Catalyst Pilot Plant, supporting Bharat Petroleum Corporation Limited (BPCL), India, in scaling heterogeneous catalyst synthesis processes for industrial application. • Led the transition of catalyst synthesis from laboratory to pilot scale using a 50 L reactor, addressing key scale-up challenges related to heat and mass transfer, mixing efficiency, and reproducibility of catalyst properties. • Optimized synthesis parameters to tailor catalyst characteristics—including surface area, pore-size distribution, and acidity—to meet target performance requirements and end-use specifications. • Applied catalyst preparation, scale-up strategies, and advanced characterization methods to support process efficiency, product quality, and batch-to-batch consistency. • Contributed technical documentation, troubleshooting, and process optimization efforts that supported technology transfer and commercialization readiness.

Project Intern
Pune Division
Project: Development of Catalysts for Biomass Conversion to Value-Added Chemicals and Fuels Research Advisor: Dr. Vijay V. Bokade • Designed, synthesized, and characterized heterogeneous catalysts for conversion of biomass-derived feedstocks into fuels and value-added chemicals. • Developed and modified hierarchical zeolites to improve catalytic activity, selectivity, and stability. • Conducted catalytic testing in batch and flow reactor systems using oils and lignocellulosic biomass feedstocks to evaluate performance under relevant operating conditions. • Developed process concepts for production of non-toxic plasticizers, biofuels, and bio-lubricants from renewable feedstocks. • Performed kinetic modeling, mass-transfer analysis, and reaction mechanism studies to guide catalyst and process optimization. • Authored peer-reviewed manuscripts and presented research findings at conferences for technical and multidisciplinary audiences. Core Expertise • Catalyst design and synthesis; biomass conversion; hierarchical zeolites; batch and flow reactor testing; kinetic modeling; mass-transfer analysis; reaction mechanism studies; data analysis; scientific writing and presentations
Education
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