Kishor Gorade

Kishor Gorade

Head of Plant Operations @ Dobinsons Spring & Suspension

About

Manufacturing & Operations Leader | Greenfield Projects | Business Transformation | P&L Management | Operational ExcellenceWith 17+ years of experience in manufacturing operations, plant leadership, and business transformation, I specialize in building scalable manufacturing systems across Automotive, Industrial Engineering, Medical Devices, and Process Industries.Currently serving as Head – Plant Operations at Dobinsons Spring & Suspension Pvt. Ltd., I led the establishment of the company’s first manufacturing facility in India — driving the complete greenfield project from concept to production, including infrastructure development, CNC/VMC machining, anodizing, heat treatment, utilities, and ETP systems.Core Expertise:• Plant Operations & Manufacturing Strategy• Greenfield Projects & Capacity Expansion• P&L Management & Cost Optimization• Lean Manufacturing & Operational Excellence• Supply Chain Management & NPD• CNC/VMC Machining & Aluminium Processing• Cross-Functional Team LeadershipMy journey started from the shop floor as an ITI Machinist and progressed through Diploma, B.E. Mechanical Engineering, and MBA in Operations Management — providing strong technical and business understanding.Key Contributions:• Successfully commissioned multiple manufacturing setups and greenfield projects from concept to production• Managed cross-functional operations with 200+ manpower across Manufacturing, SCM, Engineering, Quality, and Projects• Improved OEE by 15% through lean implementation and process optimization• Reduced rejection and quality losses by 18% through continuous improvement initiatives• Improved OTIF delivery performance up to 95% through production planning and supply chain coordination• Reduced COPQ through quality improvement initiatives and operational discipline• Coordinated with international teams for technical development, machine procurement, and manufacturing alignment• Built high-performance teams focused on safety, quality, productivity, and continuous improvementCore Competencies:• Operational Excellence• Lean Manufacturing | TPM | 5S | Kaizen• Strategic Planning & Budgeting• Manufacturing Engineering• Capex Planning & Project Execution• Industry 4.0 & Process Improvement• Vendor Development & Global CoordinationEducation:MBA – Operations ManagementB.E. – Mechanical EngineeringDiploma – Mechanical EngineeringITI – Machinist (NCTVT)Passionate about driving manufacturing excellence, operational transformation, and sustainable business growth across global manufacturing environments.📩 Contact: kishor.gorade04@gmail.com

Country

India

City

Pune/Pimpri-Chinchwad Area

Industry

Mechanical Or Industrial Engineering

Skill

Heat Treatment, Honing, CNC Operation, Plant Maintenance, Plant Layout, ISO Standards, IATF 16949, Assembly Lines, Design for Assembly, Warehouse Management Systems, Warehouse Operations, Automation, Robotics, Engineering Management, Process Engineering, Robotic Process Automation (RPA), Electrical Engineering, Hiring, Foreign Policy, Forecasting

Experience

Dobinsons Spring & Suspension

Head of Plant Operations

Dobinsons Spring & Suspension

LinkedIn
2024-10 - Present · 2 yrs

Pune District

• Responsible for overall manufacturing and business operations across India operations, including export coordination, with focus on operational performance, business growth, cost optimization, and strategic execution. • Leading cross-functional teams across Manufacturing, SCM, Engineering, Quality, Projects, and Customer Support to improve operational efficiency, strengthen supply chain performance, enhance productivity, and support sustainable business growth. • Driving process standardization, lean initiatives, and continuous improvement while ensuring strong focus on quality, safety, compliance, and operational discipline. • Working closely with leadership teams and global stakeholders to align operational strategies with long-term business objectives and build a culture of accountability, ownership, and continuous improvement.

Autocontrol Process Instrumentation

Head of Operations

Autocontrol Process Instrumentation

LinkedIn
2024-2 - 2024-9 · 8 mos

Mumbai

● Seasoned Operations and Manufacturing Leader with comprehensive experience in managing plant operations, strategic planning, and driving organizational excellence. ● Accountable for end-to-end plant performance, P&L ownership, budgeting, and resource planning for a 200+ member workforce. ● Coordinated closely with associates from Turkey, Italy, Oman, Saudi Arabia, and Russia for technical alignment, equipment procurement, and new process setup. ● Led the successful setup of a machining plant for the Completions division, including Capex planning, layout design, machine commissioning, and lean manufacturing implementation. ● Responsible for various departments such as Manufacturing Engineering, Production, Supply Chain Management, Quality, and Change Management. ● Proficient in New Product Development involving machining cost estimation, CNC process planning, tool and fixture design, and gauge manufacturing. ● Strong track record in implementing Industry 4.0 standards and continuous improvement methodologies like 5S, Kaizen, and Lean Manufacturing. ● Skilled in labor relations, performance evaluation, shop floor cost control, and team development through cross-functional training initiatives. ● Skilled in resolving customer complaints through direct coordination and on-site support.

Ventil Components Pvt Ltd

Operations Manager

Ventil Components Pvt Ltd

LinkedIn
2022-1 - 2023-12 · 2 yrs

Pune District

● Successfully developed complete manufacturing setups for rupture disks and vents, covering process selection, machine selection, and material processing as per international standards. ● Traveled across India to coordinate with customers and develop products that meet their specific technical standards and requirements. ● Proficient in a wide range of manufacturing processes including laser cutting, bulging, welding, shot blasting, powder coating, CNC/VMC, conventional machining, and laser ablation. ● Led and mentored engineering teams to implement robust machining processes that meet safety, quality, and delivery benchmarks. ● Managed plant layout planning, material handling, tool procurement, multi-manning, and time study functions to maximize efficiency. ● Spearheaded capacity expansion and new product development projects by aligning resources with operational and customer demands. ● Expert in production planning, downtime analysis, rejection control, and customer complaint handling with on-site visits. ● Controlled shop floor consumable costs, improved productivity through lean practices, and developed skill matrices and training programs. ● Established cross-functional skill matrix, identified training needs, and arranged required training with relevant departments. ● Controlled shop floor consumables and contracting costs. ● Expertly handled customer complaints, including physical visits to customer assembly departments. ● Developed and managed departmental goals to support unit and divisional objectives.

Fike Corporation

Production Incharge

Fike Corporation

LinkedIn
2013-4 - 2021-12 · 8 yrs 9 mos

Pune, Maharashtra, India

● Worked as Production In-charge for Fike’s first-ever Rupture Discs manufacturing plant in India and successfully led the Greenfield project setup in coordination with the USA team. ● Experienced in production scheduling, raw material planning, machine shop operations, and ensuring timely flow of materials from suppliers to customers. ● Skilled in coordinating with internal departments and monitoring subcontracting activities for semi-finished and finished goods. ● Proficient in managing warehouse space, driving safety and quality initiatives, and collaborating with the IMPEX team for clearance and movement of imported materials. ● Focused on implementing lean techniques to reduce cycle time, cut production costs, and improve operational efficiency. ● Adept at designing systems for purchasing, inventory control, and just-in-time delivery while ensuring compliance with health, safety, and environmental regulations.

Biorad Medisys

CNC Operator & Programmer

Biorad Medisys

LinkedIn
2010-1 - 2013-4 · 3 yrs 4 mos

Pune Area, India

● Successfully developed knee and hip replacement products, contributing to precision engineering and high-quality standards in the medical device manufacturing sector. ● Operated and programmed VMC machines like Haas VF-1, SMM, and BFW Agni using PowerMill (Delcam) software. ● Skilled in programming and setting CNC Lathe machines (Mazak). ● Hands-on experience operating CNC EDM Wire Cut machine (Ultima OF) with programming. ● Proficient in working with conventional machines such as M1TR, BFW, and tool room lathe.

Education

Sinhgad Institute Of Management

Sinhgad Institute Of Management

LinkedIn

Operations Management and Supervision

2017 - 2019 · 2 yrs

Post graduate with an MBA in operations management is primarily concerned with planning, organizing, and supervising in the context of production, manufacturing, or providing services. It is a delivery focussed discipline that requires analytical as well as organizational skills.

Kishor Gorade's Contact Information

Email

******@***.com

Phone

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