Kar Lock Chan
Operation Manager & Production Manager - APAC @ Intel
About
Greetings! I’m Chan Kar Lock, a strategic and performance-focused Operations Manager with over 25 years of experience driving operational excellence, engineering transformation, and quality assurance within leading high-tech manufacturing companies including Intel, Micron, and JCY. From launching factories to leading multimillion-dollar ramp-up projects, I specialize in building agile, high-performing teams and delivering 95%+ on-time delivery across complex operations. My track record includes USD 2M in cost savings, ISO compliance leadership, and creating robust supplier networks that support long-term growth. A recognized leader in digital transformation, I’ve spearheaded multiple Power BI implementations across operational platforms to enhance visibility, enable data-driven decision-making, and improve overall efficiency 🚀 Key Strengths: ● Operations & Ramp-Up Strategy: Proven ability to lead factory startups, optimize layouts, and drive lean execution with precision. ● Cost Control & Audit Readiness: Expert in budgeting, forecasting, and achieving audit compliance while operating under budget. ● Cross-Functional Leadership: Known for fostering collaboration across global teams, technical functions, and stakeholders. ● Quality & Compliance: Strong command of ISO 9001:2008, Six Sigma, and continuous improvement systems. ● Supplier & Talent Development: Skilled in vendor optimization, localization strategies, and leadership pipeline growth. 🌟 Career Aspirations: I aspire to continue evolving as a transformative operations leader in global manufacturing environments, with a focus on smart automation, sustainable cost strategies, and scalable ramp-up systems. My goal is to shape future-ready operations that are resilient, tech-driven, and people-first. 🤝 Why Collaborate with Me: ● I deliver value—USD millions in savings, weeks shaved off timelines, and year-over-year improvements in KPI performance. ● I lead with integrity, mentoring teams and cultivating cultures of continuous improvement. ● I bring not just experience—but foresight, agility, and a mindset of “solve and scale.” Let’s connect to build the next wave of operational excellence, together. #OperationsLeadership #ManufacturingExcellence #FactoryStartup #LeanManufacturing #CostOptimization #ISOCompliance #HighTechManufacturing #SupplierDevelopment #EngineeringLeadership #RampUpStrategy
Malaysia
Bukit Mertajam
Semiconductors
Semiconductor Engineering, Project Management, Leadership, Change Management, People Development, People Management, Cross-functional Team Leadership, Lean Manufacturing & Six Sigma Projects, Quality & ISO Compliance Readiness, Talent Management & Leadership Development, Supplier Development & Stakeholder Engagement, KPI Tracking & Performance Improvement, Budgeting, Forecasting & Cost Control, Factory Startup & Layout Optimization, Operations Strategy & Ramp-Up Execution, Microsoft Office, DMAIC, 8D, ISO 9001:2008, Microsoft Power BI
Experience

Operation Manager & Production Manager - APAC
Kulim, Kedah, Malaysia
● Directed plant ramp-up operations and resource allocation, ensuring seamless transition and 95% on-time delivery to customers. ● Optimized hiring strategy, reducing time-to-fill for technical roles by 35% through targeted recruitment campaigns. ● Oversaw audit preparations and cost budgeting, achieving full compliance and 10% under-budget operational spend. ● Led startup execution of Vietnam Board Repair Center, preparing for Q4 2023 launch with aligned SOPs and trained staff. ● Enhanced collaboration between sites through global reporting frameworks. ● Improved material handling SOPs, reducing turnaround time by 20%. ● Achievement: Reduced plant startup timeline by 4 weeks through integrated cross-functional project coordination.

Operations Manager – Board Repair Center (KM3)
● Assigned production tasks aligned with customer demand forecasting, maintaining consistent 95% OTD. ● Managed cost forecasting, budget controls, and customer audit readiness, achieving 100% audit compliance. ● Supervised resource allocation, production KPIs, and downtime tracking. ● Led startup planning for Vietnam Repair Center, targeting Q4 2024 rollout. ● Implemented data-driven decision-making tools using Power BI. ● Achievement: Introduced real-time production dashboard, reducing unplanned downtime by 18%.

Senior Manager – Test Operations & Ramp-Up Projects
Penang, Malaysia
● Directed high-volume manufacturing ramp-up initiatives, achieving full test capacity within 2 months. ● Managed supervisor hiring, interview planning, and team training. ● Ensured audit readiness with mock sessions and ISO gap analyses. ● Facilitated global knowledge transfer across facilities. ● Designed capex budgets and supported project reporting to HQ. ● Achievement: Reduced test setup cycle time by 25% through SOP streamlining and layout redesign.

Senior Manager – Operations
Bukit Minyak
● Oversaw day-to-day plant operations, enforcing HSE compliance and workforce efficiency. ● Supervised documentation control, cost tracking, and production planning. ● Expanded plant capacity, resulting in a 75% productivity increase. ● Introduced AOI system in coil winding operations to detect early defects. ● Achievement: Improved first-pass yield by 22% with AOI-driven defect prevention system.

Senior Technical Support Manager & People System Manager
Kulim, Kedah
● Led NPI builds, DOE validations, and capital planning. ● Managed Lean Six Sigma projects, saving costs via factory re-layouts. ● Oversaw coaching, mentoring, and leadership programs. ● Organized recognition events including overseas incentive trips. ● Achievement: Saved USD 250K annually by repurposing unused tubing kits via process optimization.

Equipment & Maintenance Lead – PM Team / FSE Contracts
Kulim
● Planned preventive maintenance (PM) and evaluated FSE vendor contracts. ● Conducted technical training and ISO 9001 documentation. ● Negotiated equipment contracts, yielding cost savings. ● Achievement: Developed in-house FSE team, avoiding USD 20K in annual training costs.

Manufacturing System Engineer – Quality
Kulim
● Drove ISO certification and NPI quality SOP alignment. ● Led MRB reviews, internal forums, and defect tracking. ● Achievement: Delivered factory-wide transition to lead-free soldering, cutting material cost significantly.

Process Engineering Technician
Kulim
Responsibilities: • Executed DOE’s to develop science of processes. • Provided production support (Process & Quality). • Overseen implementation of continuous improvement upgrades. • Drafted and maintained process specifications & product specifications. • Created and maintained SOP’s related to process. • Assisted in the auditing process
Kar Lock Chan's Contact Information
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