Kamachy Maniam

Appointed Site Responsible Person (SRP) to implement and enforce group policies and statutory compliance. Led ISO 9001:2015 recertification with zero major non-compliances. Sustained zero List Time Injury (LTI) through strong safety leadership and proactive HSE programs. Drove major defects reduction initiatives and continuous quality improvement. Led production yield optimization and productivity improvement programs. Delivered significant annual cost savings through material substitution, process improvement and packaging optimization. Reduced raw materials inventory through improved planning and supply chain control. Led capex projects with strong ROI including vacuum lifters, ergonomic tables and overhead cranes. Held full P&L responsibility, budget control and statutory duties ad company director

Managed production planning, manpower allocation, warehouse operations, maintenance, and safety compliance. Left ISO quality system maintenance and audit readiness. Improved on-time delivery performance through warehouse and planning optimization. Delivered cost reductions through alternative sourcing and inventory optimization. Reduced conversion costs via process efficiency and lean initiatives. Maintained strong safety compliance with zero LTI performance. Coordinated cross-functional teams to ensure smooth production execution.

Ensure H&S regulations are followed and implemented Ensure Production targets are met in the most efficient manner Maintain the Quality System – ISO 9001:2008 Monthly reports issued for Senior Management Maintenance properly scheduled Capex projects are properly implemented

Managed production, quality assurance, maintenance and daily operations. Strengthened internal audit system and ISO documentation control. Rolled out lean initiatives to reduce downtime and improve line performance. Improved production planning accuracy and quality assurance controls. Conducted Gemba Walja, internal audits, and preventive maintenance reviews. Led continuous improvement projects for safety and productivity.

Led technical, safety and process improvement initiatives across multiple production lines. Managed supplier quality, incoming inspection and non-conformance resolution. Overseen defect reduction and corrective action effectiveness. Managed calibration programs and quality system compliance. Improved process capability through structured problem-solving methods.

Conducted quality inspections and laboratory testing for rae materials and finished goods. Maintained IDO documentation and audit support records. Performed routine testing, reporting and non-conformance tracking. Supported incoming material inspection and batch quality verification. Assisted in calibration and testing equipment maintenance. Ensured compliance with quality and safety procedures.