Kalaiselvan M
Lead Engineer - Sourcing & Supplier Development @ Marmon Holdings, Inc.
About
Experienced Lead Engineer with over 10 years of expertise in Strategic Sourcing and Supplier development within the manufacturing industry, specializing in casting, forging, gear, and machining-related parts. Skilled in strategic sourcing, contract management, and quality audits (ISO 9001:2015, IATF 16949:2016), with a proven track record of reducing costs by 10% through zero-based costing (ZBC) and supplier negotiation. Proficient in the core tools of QMS (PPAP, APQP, PFMEA, MSA, SPC) and problem-solving approaches (8D, A3, QRQC).
India
Bengaluru
Mechanical Or Industrial Engineering
Contract Management, Supplier Management, Lean Six Sigma - Basic, Supply Chain Management, Strategic Sourcing, Internal Audits, Value Stream Mapping, Interpersonal Skills, Communication, Supplier Negotiation, Purchasing Negotiation, Project Management, RBT, SWOT analysis, Voice of the Customer, English, Industrial Engineering, Manufacturing Engineering, Corrective Actions, Basic knowledge in 3D modelling
Experience

Lead Engineer - Sourcing & Supplier Development
Bengaluru, Karnataka, India
• Sourced and developed a robust supplier base, managing a $6 million spend with suppliers while ensuring consistent quality, contractual compliance, and on-time delivery. • Evaluated and onboarded high-potential vendors based on cost, quality, reliability, service, and technical capability. • Led contract management activities, including drafting, reviewing, and negotiating supplier agreements to ensure favorable commercial terms and risk mitigation. • Applied Zero-Based Costing (ZBC) and advanced negotiation strategies to drive cost reductions and foster long-term supplier partnerships. • Conducted comprehensive supplier risk assessments and capacity evaluations to ensure alignment with technical, quality, regulatory, and production requirements—including lead times and contingency planning. • Led APQP, PPAP, and VA/VE initiatives to support new product development, continuous improvement, and cost optimization. • Collaborated cross-functionally with Engineering and R&D to define sourcing strategies and technical specifications for new components and materials. • Developed and validated testing methodologies and quality metrics to support process improvement and ensure product integrity. • Monitored supplier performance through key metrics, providing data-driven feedback and initiating improvement plans as needed. • Ensured compliance with corporate policies and industry regulations, proactively implementing controls to reduce supply chain and contractual risks. • Led First Article Inspection (FAI) and PPAP activities for new and modified parts. • Drove corrective actions and supplier improvement plans using QRQC and 8D methodologies. • Supported process improvement activities using Lean tools and basic Six Sigma principles to improve supplier quality and reduce variation.

Sourcing & Supplier Development Engineer
Coimbatore, Tamil Nadu, India
• Strategically selected and developed a reliable supplier base for casting and forging commodities, fully aligned with global QCD (Quality, Cost, Delivery) standards. • Assessed and onboarded suppliers through comprehensive audits covering manufacturing processes, quality systems, and special process capabilities. • Led APQP and PPAP activities for new and engineering change order (ECO) parts, ensuring first-time-right quality with a strong zero-defect culture. • Executed process audits and joint inspections at supplier sites to verify compliance, ensure production readiness, and drive robust quality performance. • Improved supplier performance using structured problem-solving tools such as QRQC and FICS, along with regular performance reviews and audits. • Participated in SOCO (Sourcing Committee) meetings to evaluate and select optimal suppliers based on feasibility, quality, delivery, and cost metrics. • Led continuous improvement programs by developing GME-based measurement methodologies and fostering supplier-driven innovation.
Kalaiselvan M's Contact Information
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