Julio C. Espericueta
Senior Controls Engineer @ FORTNA
About
I am a Controls Engineer specializing in industrial automation and material handling systems used in large-scale distribution and logistics facilities. My work focuses on the design, integration, and commissioning of PLC-based control systems supporting automated conveyor and sorting systems. I have experience working in high-throughput distribution environments where reliability, system performance, and operational efficiency are critical. Throughout my career, I have contributed to automation projects supporting major distribution and manufacturing operations, including facilities for companies such as Amazon, UPS, Hobby Lobby, Kohl's, Burlington, Ace Hardware, and Lowe’s. In these projects, I have been involved in PLC programming, system integration, commissioning, and troubleshooting of complex automation systems. I primarily work with Rockwell Automation technologies, including Allen-Bradley PLC platforms, HMI systems, EtherNet/IP industrial networks, and variable frequency drives. My role often requires close coordination with electrical and mechanical teams during system startup to ensure that automated material handling systems operate safely and efficiently. In addition to technical execution, I have experience supporting project delivery by helping ensure automation systems are commissioned on time and meet operational performance expectations. I enjoy solving complex automation challenges and contributing to the continuous improvement of large-scale logistics infrastructure. Technical focus areas include: • Industrial automation • PLC control systems (Allen-Bradley / Rockwell) • Warehouse automation and material handling systems • Conveyor and sorter control systems • System integration and commissioning • Industrial networks and EtherNet/IP architectures • Automation troubleshooting and system optimization
United States
Frisco
Industrial Automation
Power Systems, Power Supplies, Routers, Root Cause, Attitude Change, Corrective Actions, PowerFlex, Commissioning, Intercultural Communication, Bilingual Communications, Electro-mechanical Troubleshooting, ASI, Controls, Design Control, Communication, Programmable Logic Controller (PLC), Human Machine Interface, PLC Allen Bradley, RSLogix, FactoryTalk View
Experience

Controls Engineer II
United States
• Contribute to controls and electrical design, utilizing tools like AutoCAD Electrical and CET Designer, software emulation, and on-site commissioning for automation projects in warehouses and distribution centers. • Collaborate with cross-functional engineering teams to define and develop technical drawings and schematics for systems meeting customer needs. • Program PLCs (RSLogix 5000, Studio 5000), develop emulations, and conduct pre-commissioning tests to ensure system functionality. • Travel to customer sites to implement and commission systems, including PLC configuration, I/O checks, functional tests, and customer support during startup.

Controls Engineer II
• Developed and debugged PLC code and configured networks for large-scale conveyor projects with clients like Amazon, Gordon Foods, and Walmart. • Led PLC programming and troubleshooting for Honeywell’s surgical mask production facility, working with multiple PLC brands (Delta, Omron, Schneider). • Configured Power Flex VFDs and supported customer communication to resolve program-related issues. • Key Achievement: Achieved rapid machine start-up in surgical mask factory and exceeded production goals, while reducing maintenance issues by implementing new routines aligned with facility needs.

PLC Controls Engineer
Mexico
• Designed, implemented, and debugged PLC code (Allen Bradley) for robotic production lines, creating efficient and user-friendly automation systems. • Designed HMIs using Factory Talk View, developing high-efficiency user interfaces. • Took on leadership responsibilities after two years, managing small projects and working directly with clients to ensure high-quality deliverables. • Key Achievement: Successfully automated Chrysler assembly lines and led a 4.0 Industry project at Metalsa, earning repeat project requests from clients.

Maintenance Electronics Technician
Villahermosa y alrededores, México
• Provided troubleshooting, emulation and maintenance support for electro-hydraulic equipment used in oil field exploration. • Ensured equipment functionality through preventive and corrective maintenance, supporting operations in the field and lab. • Key Achievement: Received first-place recognition in a specialized maintenance course in the UAE for oil field exploration tools.
Julio C. Espericueta's Contact Information
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