Joseph Nwosu (BEng Hons, MSc, MIEAust, CMRP, CRE)
Mechanical Engineer
About
I have acquired over ten years of engineering experience across various sectors, including mining, manufacturing, wastewater treatments, and oil and gas. My expertise has been sought by some of the largest companies in Australia, where I have been relied upon to develop and execute the site's maintenance plan to maximise uptime. Possessing extensive technical knowledge, I have the confidence in leading analysis, design reviews, feasibility studies and investigations. I have also contributed to the identification of process improvement opportunities while supporting the provision of projects relating to risks, safety, production, site commissioning, and asset development. Throughout my career, I have displayed a genuine passion for improving production outcomes, efficiencies, work environment and the team's capabilities. Evidently, I have contributed to the development and facilitation of training programs, including providing clear leadership to both direct and indirect teams. In addition to my broad experience and sound industry knowledge, I bring a diverse set of skills, including communication, analytical and problem-solving. I thrive working under pressure and get personal satisfaction in identifying and resolving real-life business problems. I am continuously seeking opportunities to grow professionally within a company that values innovation, creativity, diversity and safety practices.
Australia
Greater Perth Area
Mining & Metals
Reliability, Plant Optimisation, Waste Reduction, Cost Reduction, Team Leadership, Strategy Development, Analysis & Reporting, Process Improvement, Project Management, Stakeholder Management, Risk Management, Work, Health & Safety, Engineering, HAZOP, Inspection, Piping, Pumps, Process Improvement, Root Cause Analysis, Incident Investigation, Design,, Installation, Commissioning, Maintenance, Project Management, Quality Management, HSE Management Systems, Instrumentation and Control, Risk Assessment, Project Engineering, HAZOP Study, Petroleum, Instrumentation, Risk Management
Experience

Mechanical Engineer
Karara Mining Limited - KML
Working with KML as a Mechanical Engineer within the wet plant and dry plant areas including the crushing circuit for magnetite iron ore

Mechanical Reliability Engineer
KCGM Operations/Norther Star Resources
Australia
Work as a Mechanical Reliability Engineer at Assets & Services, Fimiston Gold Processing Plant, KCGM. •Lubrication gap analysis and PM optimisation for Mt. Charlotte and Fimiston fixed plant assets •Developed preventive maintenance strategy for Fimiston plant Ball mills, SAG mills, regrind mill, and accessories including inching drives, gearboxes, compressors, air clutch, pinion bearings, trunnion bearings, motors, breathers, filters, fans, and lube cooling units •Gap analysis of lube units, hydraulics units, manual and automatic lubrication, lube injectors, girth gear and pinion lube system, and hydrostatic bearing lube system •Developed best practice guidelines for automatic lubricators, raised plant trials and continuous improvement requests for approval •Determined optimal greasing quantiles, oil sampling and relubrication frequencies for primary gyratory crusher, rock breaker, apron feeders, jack shafts, tramp release and hydroset system •Maintenance strategy improvement for pumps, valves, conveyors, agitators, flotation cells, knelson concentrators, root pickers, bearing barrel assemblies, belt magnets and pulley bearings •Collation and analysis of plant and equipment data from pronto, haystack, power BI, and asset production loss and utilisation system •Reviewed oil sampling PM for thickener gearbox and hydraulics drive for the rake mechanism, belt-feeders hagglunds hydraulic drives, dewatering and vibrating screens exciter gearboxes •Reviewed and recommended assets based on criticality for inclusion in vibration analysis, and SRG asset care reporting system •Completed lubrication PM optimisation for crushing circuit, grinding and classification circuit, and flotation circuit •Equipment failure investigation using Apollo root cause analysis, defect elimination, and corrective action implementation, attending reliability team meetings and workshops Key Achievements: •Lubrication Gap Analysis and PM Optimisation for MTC and Fimiston Assets

Maintenance Specialist
Contractor Australia
Australia
Employed as a Contractor at various mining sites, providing expert advice on on-site engineering, reliability optimisation, mechanical maintenance and shutdown execution projects. Worked as a Contractor for Monadelphous, and for CPB on Port Debottlenecking Project Stage 1 (PDP 1) for BHP. Nelson Point.

Maintenance Specialist
Monadelphous Engineering
Australia
Employed as a Contractor at Monadelphous Engineering and other large mining companies. Supported the provision of both shutdown and mech-maintenance projects for Rio Tinto and BHP Billiton Iron. Contributed to performing equipment criticality assessments (ECA), critical spares analyses (CSA) and root cause analysis (RCA). Key Achievements: • Port Ore Handling – Finucane Conveyors • BHP Mt Whaleback 15MTPA NEXT GEN II Project

Maintenance Engineer
Roy Hill Iron Ore Mine
Marble Bar Road, Western Australia
Led the development of maintenance plans for a number of equipment (vacuum filter conveyor belts, conveyor drive systems, valves, piping systems, spiral concentrators, cyclones, scrubbers, classifiers, pumps). Provided technical support in all areas of the maintenance function in order to enable assets to perform safely and optimally. Performed plant performance analysis (PPA), RCA, defect elimination reviews and failure modes & effects analysis (FMEA). Key Achievements: • Led the development of the Desand Modules Maintenance Strategy and Reliability Improvement Plan

Senior Engineer- Maintenance and Reliability
Perth, Australia
Led the development and implementation of reliability and maintenance plans to ensure 100% gas availability for customers. Contributed to controlling the site maintenance budget and equipment availability. Designed and integrated risk-based, condition-based, monitoring and predictive maintenance activities. Supported the development and delivery of site maintenance and asset improvement projects, including providing technical expertise in troubleshooting failures and improving predictive maintenance. Key Achievements: • Supported the review of the maintenance strategy (2019WEI095 – LNG123 UI400 MSP20) for Woodside Karratha Gas Plant,

Maintenance Specialist (Site based) - FIFO
Mining Services Contractors Australia
Perth, Australia
Employed as a Contractor to a portfolio of mining services contractors, including Downer EDI, Lendlease, Schenck Process, Weir Minerals and Metso Australia. Supported construction, commissioning, shutdown and maintenance projects across various mine sites for clients, including BHP, Roy Hill, Sino Iron Ore, Karara Mine, Newmont Gold, Mt. Marion Lithium mine, Talison Lithium, FMG Cloudbreak, FQM Nickel Australia, and Rio Tinto Dampier Mine Site. Provided advice and guidance across commissioning, construction, shutdown and maintenance projects. Provided leadership to <10 personnel while managing strategy development, maintenance/asset improvement projects and compliance requirements. Key Achievements: • Delivered the BHP Olympic Dam CAF Plant Reliability Improvement Project • Supported the management of maintenance and improvement projects at Rio Tinto Iron Ore: Hope Down, Cape Lambert and Damper Sites • 2019BHP 113-BHP Port Reliability Engineering Support

Project Engineer
Tom Price Mine Site
Worked with the Project Manager to develop scopes of work, prepare schedules, assign tasks and communicate priorities. Supported the entire project lifecycle from proposal development to developing plans, scheduling, coordinating resources and reporting. Developed and executed proposal for brownfield modifications and upgrades of mining operational infrastructure and assets. Created appropriation requisition number for duplication in CAPS, and tracked project progress in capital project management system (CPMS). Developed capital expenditure application (CEA) for SAP modification project, CAT 962, CAT 950, Computer Aided Earthmoving System and WTS mobile equipment workshop. Key Achievements: • Managed multiple projects valued at > $500K • Developed compelling business case for projects to facilitate management approval

Mechanical Maintenance
Ativo Maintenance & Project Services, Perth, Australia
Perth, Australia
Worked with Ativo Maintenance & Project Services on shutdown maintenance for BHP Billiton Iron ore Jimblebar, Area C, Mt. Keith, Kwinana refinery and Olympic Dam sites and, also at Murrin Murrin nickel-cobalt refinery operated by Minara Resources. Also worked at various BHP mine sites through Lendlease Shutdown Execution Services.

Field Engineer (Independent Contractor)
Shell, NGC and ExxonMobil
Gateshead
•Worked as a Field Engineer through an Independent Contractor engaged in inspection services, pipeline monitoring, procurement and installation of hi-tech surveillance and asset protection equipment to Nigerian oil and gas exploration industry; including introducing the newly developed sound barrier system (SBS) 128 to resources companies in West Africa; • Carried out inspection services, pipeline monitoring, procurement, and installation of hi-tech surveillance/asset protection equipment for clients in the oil and gas exploration industry; • Contributed significantly to pipeline integrity assessments and risk-based inspection programs for multi-nationals Shell and ExxonMobil, as well as NGC; • Supported the installation and commissioning of the new SBS 128 threat detection and deterrent system for national transmission pipelines, offshore platforms, exploration areas, and oil pump environments; • Achieved an increase in the client base for SBS128 by 50% within one year; • Compiled and submitted Scope of Works and service BoM documents, as well as service, environmental,and safety reports; • Preparing proposal and implementing plans and procedures for installation of SBS 128;and • Negotiating tender, contract conditions terms, evaluating bid documents and recommendation of suitable technical specifications. Major Contributions: • Demonstrated the suitability of SBS 128 for protection of assets in offshore and hazardous environments thereby increasing client base for the product by 50% over a year period; • Secured potential contracts with top companies in West Africa namely Schlumberger, Total Nigeria, FMC Technology, Camac Energy, ExxonMobil Nigeria, Addax Petroleum, Afren Energy Resources and Nigerian Liquefied Natural Gas (NLNG), starting from a very low client base; and • Inspected pipeline facilities to provide immediate and long-term integrity assurance, thus enabling clients to implement efficient and cost effective integrity management.
Joseph Nwosu (BEng Hons, MSc, MIEAust, CMRP, CRE)'s Contact Information
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