John Boone
Manager of Electro-Mechanical Product Engineering @ Tempur Sealy International
About
Experienced supply chain director with a demonstrated history of working in the information technology and services industry. Skilled in operations management, failure mode and effects analysis (FMEA), root cause analysis, continuous improvement, supply chain management, negotiations and contracting. Strong engineering professional with a MBA from Xavier University.
United States
Bardstown
Consumer Goods
Business, Operational Excellence, Global Sourcing, Lean Manufacturing, Cross-functional Team Leadership, Supply Chain Management, Manufacturing, Process Improvement, Continuous Improvement, Process Engineering, Supply Chain, Project Management, Engineering, Six Sigma, SPC, Program Management, Engineering Management, FMEA, Design of Experiments, Supply Management
Experience

Manager of Electro-Mechanical Product Engineering
Lexington, Kentucky, United States
Lead a team of product engineers to support world wide production and service of adjustable bed frames. Coordinate with new product development teams on next generation adjustable bases. Expense and Capital budget management. Work internationally with suppliers to improve product and process. Provide technical leadership and mentorship

Director of Operations
Lexington, Kentucky Area
Led team that managed 5,000 tooling assets worldwide Responsible for bringing new printer designs to mass production and commercialization Manufacturing and production process design Tooling and equipment specification and qualification

Senior Engineering Manager
Lexington, Kentucky Area
New Product Introduction and Manufacturing Responsibilities - Develop and execute NPI (New Product Introduction) strategies and plans for all Lexmark Branded and OEM hardware programs. - Engage each program at initial concept in Product Development life cycle and manage through end of life. - Execute manufacturing diversification strategy consolidating 3 Tier 1 suppliers to 2 Tier 1 suppliers and establishing processes and supply network for first Lexmark printer manufacturing in Thailand. - Advance lean capability and culture throughout organization and supply base. Drive significant process improvements. - Drive modularity (commonality and convertibility) within each product platform and across platforms and modules. - Develop and execute strategy for introducing and manufacturing an increasing range of hardware to OEM customers (and their unique interfaces, requirements, processes, etc) - Develop strategy for manufacture of high complexity, high mix, low volume product. - Advance supplier relationships with strategic Tier 1 and Options Tier 2 suppliers. - Advance organizational capabilities of Cebu NPI and China Operations teams. Provide worldwide senior manager leadership. Tooling Engineering Responsibilities - Lead a world wide team of tooling engineers to quote, fabricate and qualify tools to supply plastic injection molded parts and stamped metal parts to Lexmark manufacturing operations. - Team manages multi million dollar capital tooling budgets for each of Lexmark's product segments. - Provide leadership for team of ten engineers in Lexington and thirty engineers in China.

Cost Manager
Lexington, Kentucky Area
- Responsible for tracking and managing product cost for laser printer division. - Coordinated with product managers on product cost outlooks. - Provided projections of material costs for business plan and strategic plans. - Reported monthly to divisional vice president product cost saving outlook vs prior outlook and vs plan. - Coordinated with Purchasing and Engineering functions all cost reduction projects, value, timing, probability and general status. - Provided divisional input to corporate Finance Dept regarding manufacturing overhead projections for yearly outlook, business plan and strategic plan.

Supplier Relationship Manager
Lexington, Kentucky Area
- Managed a $500m purchasing relationship with Lexmark's largest inkjet supplier. - Negotiated part cost, contractual terms, labor rates, overhead rates. - Led executive business reviews and meetings in Lexington, China, Japan and Korea. - Tracked and managed supplier performance for cost, quality and delivery.

Supplier Development Engineer
Lexington, Kentucky Area
- Led Lean Manufacturing improvement projects across Lexmark supply base. - Led projects in stamping, molding, assembly, PCBA manufacturing, machining, etc. - Communicated across multiple organizations and all levels to manage projects, convey results, status and build consensus. - Regularly utilized lean tools and techniques such as: takt time calculations, cycle time studies, value stream mapping, 5S, line balancing, work re-sharing. - Frequently led Kaizen events and value stream improvement projects. - Traveled domestically.

Engineering Manager
Versailles, KY
- Led a team of 5 engineers and 5 technicians responsible for the manufacture of discrete set point pressure controls used in the HVAC and automotive industries. - Team responsible for defining production processes, equipment, cost reduction and quality performance. - Worked with marketing, finance, production on business case analysis. - Managed large automation projects to assemble and test pressure controls. Responsible for justification and budgeting. - Regularly communicated with executive management on status of projects and budgets.
John Boone's Contact Information
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