Joao Antunes
Industrialization Manager @ JANZ Water Meters
About
Experienced Director with a demonstrated history of working in the automotive, aviation and aerospace industry. Skilled in People Management, SMED, A3-Problem Solving, Value Stream Mapping, Kanban, Failure Mode and Effects Analysis (FMEA), Production Control, Planning activities. Injection moulding. Strong knowledge of Lean management and continuous improvement activities with roots in the Toyota Production System A leader demonstrating skills to build, motivate and lead teams to achieve goals and expectations Expertise in Production Management, processes and operation and leading team to results. Expertise in Production Control and Logistics in automotive, aviation and aerospace industry. Driven to provide results and solutions to company and customers by creating committed customer relationship, by focus on customer needs and challenging established status quo.
Portugal
Lisboa
Consumer Goods
FMEA, Logistics, JIT, Kanban, Manufacturing, Injection Molding, Kaizen, 5S, Lean Manufacturing, Continuous Improvement, Value Stream Mapping, Automotive, Six Sigma, APQP, PPAP, TS16949, Industrial Engineering, Process Engineering, SPC, TPM
Experience

Logistics European Regional Commodity Manager
Carregado
Direct report to European Purchasing Manager. Plans and executes European strategy for freight for 13 Dura sites. Lauch several tenders for road freight for top spend plants, namely Carregado in Portugal, Timisoara in Romania, Einbeck in Germany, Blatna in Czech Republic. Annual savings for 2020 and 2021 from 3 to 20% depending of the site. Lauch a global tender for sea freight for all European sites. Freight Supplier selection for 2 new sites in North Macedonia. Plan and execution of special projects transports, road, sea, air and rail freights. Cooperates with Logistics NA Regional Commodity Manager in the search for freight solutions between Europe, US and Mexico.

Value Stream Specialist
Carregado, Portugal
Direct report to European Purchasing manager, and responsible for value stream optimization of the production transfer from production plant in Plettenberg, Germany to Carregado, Portugal. 16 prodution projects were transfered Organizes the logistics conditions from suppliers to Carregado and from Carregado to service suppliers, in close relation with plant logistics. Organize on site PFEP workshops with logistics managers of European plants, in order to optimize packaging and reduce cost. Works with ERP SAP. Set specifications for packaging, transports and warehouse in order to optimize operational performance and reduce cost

Production and Materials Planning Director
Alverca , Portugal
Responsible for the production and materials planning of all references of 3 production facilities ( composites, final assembly, machined parts and stamping) . Production planning is made using Oracle ERP, with focus on labour and equipment optimization. Manage with 2 area managers 2 teams of 15 people each. Works with Aerostructures Vice president in making business budget and in daily action to meet the budget. Daily management and order of raw materials and components for long term planning using ERP and MRP Management of a continuous improvement team of 4 people that develop and implement new methods and process in order to get better efficiency. Production planning team works in close relation with Engeneering, Production and Commercial team to make production plans. Material planning team works in close relation with Production planning, purchasing, and engennering teams.

PC&L Manager
Palmela, Setúbal, Portugal
Cumulative function with Faurecia as PC&L Manager Same function as Faurecia. Managing a team of 27 people until December 2012. From January 2013 until March 2015 is responsible for 5 people to manage external supply chain and JIT delivery to customer VW.

PC&L manager
Responsible for production planning of all references of the plant Raw materails and purchased parts long and short term planning thru ERP system JIT delivery to VW Autoeuropa and other customers in the industrial park Responsible for transports in order to optimize supply chain Raw materials and purchased parts warehouse management with lean manufacturing concepts in order to maximize resources and minimum waste leading a team of 60 people direct report to plant manager

Injection Production Manager
Palmela
Responsible for the production of injected plastic parts Responsible for 12 injection moulding machines from 420 ton to 2400 ton, 12 robots and approximately 90 moulds Management of a team of 80 people including mould maintenance, machine maintenance, quality auditors, engineering and process technicians, 3 shifts supervisors team liders and operators Responsible for drying equipment, regrinding equipment, nitrogen production unit , etc With the Kanban system for all production references there is a management focused on small batch, fifo and scrap reduction Leading continuous improvement activities such as SMED workshops, 5S, TPM, problem solving activities, resulting in machine up-time increase , scrap reduction, etc Responsible for new equipment purchasing specificications and start-up Direct report to the plant manager

Injection Production Manager and IP Foaming and Assembly Production Manager
Palmela
Responsible for injection production and foaming and assembly of Instrument panels. Management of a team of 120 people including mould and other equipment maintenance, quality auditors, process engineering and technicians, 3 shifts supervisors and operators In foaming area is responsible for foaming machines and moulds, milling US weakening knife and ABB robots, etc Responsible for implementation of lean manufacturing concepts such as productivity improvement in assembly area, mould change, Quality improvement and scrap reduction

Injection maintenance coordinator
Palmela
Management of a team of 6 technicians in 3 shifts in order to assure make preventive and corrective maintenance in production equipment Management of spare parts stock for all equipment Equipment is 13 injection moulding machines and 13 robots, drying and feeding equipment, regrinding equipment, nitrogen production unit, robot "hands", water thermolators. Responsible for maintenance improvements plans based on breakdown history

Process Engineer
Seixal
Injection moulding process Engineer. Management of 6 technicians team in 3 shifts in order to assure preventive and corrective maintenance. Management of spare parts stock for all equipments. 20 Engel injection moulding machines, horizontal and vertical, drying equipment, 50 mould Responsible for preventive maintenace improvment plans and actions Responsible for new equipment purchasing specifications, validation activities and start-up Responsible for injection process specifications including quality control (RR and X/R control charts). Production management of horizontal machines
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