Ajay Jain

Responsible for the programming, integration, and optimization of control systems in support of automated manufacturing processes. PLC programming, electrical troubleshooting, and interface with cross-functional teams to support production efficiency and reliability. • Design, develop, and implement PLC and HMI programs (e.g. Allen-Bradley (ControlLogix, Studio 5000, Factory talk), Siemens (TIA), or equivalent) and documenting the changes. • Troubleshooting and optimizing of control systems to ensure smooth and reliable operation of production equipment. Programming VFD (AB Power flex 525, 755 etc.) • Develop and support SCADA systems for plant monitoring. • Integrating new equipment and upgrade existing systems with minimal downtime. • Performing commissioning of new machinery & electrical device troubleshooting • Designing and layout of electrical panels & schematics, wiring diagrams & control systems and P&ID diagrams. • Planning and execution of engineering projects for process improvement. • Prepare project documentation, including risk assessments, technical reports, and user manuals. • Ensuring all systems comply with electrical codes, safety standards, and best practices. • Provide training and support to technicians and operators on new control systems. • Maintain clear communication with equipment vendors and contractors.

• Developed laboratory Test Stations for Hydrogen-Fuel Cell Modules used in the industry, significantly enhancing system performance. • Integrated various communication protocols such as Ethernet, DeviceNet, facilitating seamless system integration. • Applied strong time-management skills across multi concurrent projects, generated status reports to track progress, managed resource allocation and scheduling. • Managed all phases of electrical system projects, from design through implementation and management. • Well-versed with Product Lifecycle Management (PLM) and various methodologies such as Agile • Documented electrical schematics, IO Lists, P&ID, BoM, etc. while adhering to Canadian Electrical Standards. • Ensured to internal company policies and compliance with Canadian Electrical Code, NFPA, and UL, upholding high safety and quality standards. • Conducted precise calibration procedures, meeting or exceeding competitive industry standards for accuracy and reliability.

Participating in the design, implementation and documentation of government and commercial vessel electrical systems. •Preparing and maintaining core engineering documents including one-line diagrams, electrical load analyses, and voltage drop calculations •Coordinating with vendors to ensure that equipment meets technical specifications and classification society rules •Preparing technical specifications and drawings for proposals for conventional and hybrid propulsion vessels •Surveying onboard installations to ensure production accuracy before vessel delivery •Maintaining the one-line diagram and acting as point of contact between the customer shipyard and the switchboard/MCC manufacturer AutoCAD Admin.

Working in a multi-discipline team of 8 responsible for scoping, scheduling, budgeting, executing and coordinating the projects (valued $20K to $500K) related to design, upgrades, calibration and maintenance of the equipment in the Fuel Cell test lab consisting of 40 fuel cell test stations, and hundreds of peripherals.

• Design of electrical & Instrumentation (Pressure Transmitters, Flow Transmitters, Thermocouples, Mass Flow Controllers) drawing using AutoCAD 2012 (Electrical). • Start-up, commissioning and maintenance of the electrical systems. • Design check, electrical BOM, approval of contractors & as-builts

Developed the design based on discussions during the meetings. • Modified existing PLC programs to accommodate various required changes to the system. • Sourced for parts required for the maintenance. • Provided Programming, Maintenance and upgrading of PLC system (Allen Bradley, Mitsubishi & Omron) • Implemented concept, testing and preparation of technical documentation

Developed of new PLC program (RSLogix 5, 500, 5000) and HMI (all panelbuilders, Factorytalk view ME) programs on various platforms, modifying existing PLC programs to accommodate various required changes to the process at Ford Motor Company and Daimler Chrysler etc. • Designed new electrical & Controls system/panel as per customer requirement under the guidelines of Canadian Electrical Code. • Provided error proofing for the vehicles at Ford Motor Company(Oakville-ON) • Programmed VFD (AB Powerflex 70, 700) • Responsible for installation and commissioning of the Electrical and Controls equipment with in the time frame •Implemented product testing and preparation of technical documentation. • Evaluated performance problems and ensure design changes are implemented with minimal delay and disruption to production. • Liaised effectively with customer and management • Supervised & trained of trades technician(electricians & Millwrights) & operators