Jacob Chansa Mwangulu

Jacob Chansa Mwangulu

Plant Metallurgist @ Mawarid Mining Company LLC

About

Plant Metallurgist and Flotation Specialist with 8+ years of progressive experience across greenfield commissioning and steady state concentrator optimisation in copper operations.At Mawarid Mining (Lasail Concentrator, Oman), I led flotation circuit optimisation during plant ramp-up, achieving a 93% increase in milling rates while sustaining a 19% TCu concentrate grade delivering results well ahead of schedule. I drive performance through systematic circuit diagnosis and troubleshooting, reagent regime design, and real-time control using PCS 7, OSA, and PowerBI.Prior to Oman, I spent over five years at FQM Trident (Kalumbila, Zambia) progressing from Flotation Process Controller to Flotation Metallurgist building deep expertise in large-scale copper flotation, metallurgical accounting, and operator development.Currently completing an MSc in Project Management at Copperbelt University (2025–2027), reinforcing my technical background with structured project delivery capability.Open to senior metallurgist, flotation coordinator, and process optimisation roles in the African and international mining sectors.

Country

Oman

City

Al Batinah North Governorate

Industry

Mining & Metals

Skill

Team Leadership, Metallurgical Accounting, PCS7, Plant Commissioning, Concentrator Operations, Reagent Optimisation, Flotation Circuit Optimisation, Froth Flotation, Mineral Processing, Metallurgy, Project Planning, Engineering, Process Engineering, Mining, Microsoft Excel, Microsoft Office

Experience

Mawarid Mining Company LLC

Plant Metallurgist

Mawarid Mining Company LLC

LinkedIn
2024-1 - Present · 2 yrs 9 mos

Wilayat Sohar

• Led flotation circuit optimisation during the ramp-up phase of the Lasail Concentrator, achieving a 93% increase in milling throughput while consistently maintaining a 19% TCu concentrate grade and a 90% Cu recovery, delivering performance targets ahead of schedule. • Identified and resolved critical circuit bottlenecks through structured plant surveys, mass balancing, and OSA diagnosis, improving overall plant availability and process stability. • Designed and implemented reagent optimisation protocols by adjusting collector and frother dosing strategies in response to variable feed ore characteristics while sustaining recovery performance across changing feed conditions. • Monitored and managed real-time flotation performance via PCS 7 DCS and plant historian platforms, reducing process upsets and minimising unplanned downtime. • Supervised and provided technical mentorship to metallurgical technicians and plant operators, building team competency in flotation fundamentals, control system operation, and HSE compliance. • Prepared and presented daily, weekly, and monthly metallurgical performance reports to plant management, supporting production planning and continuous improvement initiatives.

FQM-Trident Limited

Flotation Metallurgist

FQM-Trident Limited

2021-2 - 2023-12 · 2 yrs 11 mos

Zambia

• Drove flotation circuit performance optimisation across primary and scavenger stages, consistently achieving target 92% Cu recovery and 28% TCu concentrate grade through systematic analysis of plant historian data and OSA diagnostics. • Designed and executed reagent strength surveys and dosage optimisation trials, reducing collector and frother consumption while maintaining or improving metallurgical performance while directly lowering operating costs per tonne. • Led structured plant trials for reagent regime changes, documenting methodology and results to build an institutional knowledge base that guided long-term process improvement decisions. • Supervised and mentored a team of metallurgical technicians and plant operators, providing technical coaching on flotation fundamentals, control philosophy, and process troubleshooting.

FQM-Trident Limited

Flotation Process Controller

FQM-Trident Limited

2018-11 - 2021-1 · 2 yrs 3 mos

Kalumbila

• Managed real-time flotation plant performance using the PCS 7 DCS, monitoring and adjusting key parameters including air addition, froth depth, reagent dosing, and feed density to optimise recovery and grade. • Ensured reliable operation of critical in-line instrumentation (flow meters, density gauges, level transmitters), coordinating with maintenance to minimise downtime and sustain process stability. • Executed safe shutdown and start-up sequences in accordance with SOPs, achieving zero spills and full HSE compliance across all shifts managed. • Trained and coached field operators on PCS 7 control system logic and flotation process fundamentals, improving team competency and reducing response time to process upsets. • Contributed to shift handover reporting and process logbooks, ensuring continuity of operational knowledge across rotating teams.

Konkola Copper Mines plc

Intern-Metallurgist

Konkola Copper Mines plc

LinkedIn
2016-11 - 2017-12 · 1 yr 2 mos

Chililabombwe,Zambia

Konkola Copper Mines plc

Student

Konkola Copper Mines plc

LinkedIn
2014-2 - 2014-7 · 6 mos

Chililabombwe

Education

Copperbelt University

Copperbelt University

LinkedIn

Project Management

2025-6 - 2027-6 · 2 yrs 1 mo
Copperbelt University

Copperbelt University

LinkedIn

Metallurgical Engineering

2011 - 2015 · 4 yrs

Jacob Chansa Mwangulu's Contact Information

Email

******@***.com

Phone

(**) *** ****

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