Ilyas Nurhadi

Specialized in quality management and process optimization for flexographic printing operations in aseptic packaging manufacturing for dairy, juice, tea, wine, and beverage applications. Key responsibilities include: • Monitoring printing waste and rework performance to ensure process efficiency and product quality. • Investigating printing defects, internal quality claims, and customer complaints using structured root cause analysis methodologies. • Managing raw material quality issues and coordinating corrective and preventive actions (CAPA). • Developing and standardizing SOPs, work instructions, and one-point lessons to strengthen operational quality awareness. • Supporting operators and production teams through technical guidance and quality training. • Maintaining and validating inspection camera systems to optimize defect detection performance. • Preparing daily and monthly quality performance reports using ERP, MES, Power BI, and digital reporting systems. Technical expertise: • Flexographic CI printing process (UTECO 7-color) • Water-based ink systems • Photopolymer printing plates • Anilox and doctor blade management • Printing defect analysis and inspection systems • Aseptic packaging material structure and converting process • Continuous improvement and Lean Manufacturing tools (5W1H, Fishbone Diagram, Why-Why Analysis) Key achievements: • Maintained average printing waste below 2% (1.77% avg) consistently over 6 months. • Reduced ink splash and missing print defects through process optimization initiatives. • Achieved annual customer complaint quality targets. • Improved inspection camera effectiveness through validation and parameter optimization. • Developed automated reporting and reminder systems to improve operator responsiveness and process control. Cross-functional collaboration with Production, Maintenance, Prepress, Ink, R&D, QA/QC, Customers, and Auditors while supporting compliance with ISO 9001, FSSC 22000, ISO 14001, GMP, and HACCP standard

Flexible Packaging for FMCG Industry - Halal Supervisor - Develop and maintain QMS (ISO 9001), FSMS (FSSC 22000), Halal Assurance (BPJPH) - Customer support: Trial and Development, Complaint Handling

BOPP Film Manufacturer with Metalizing and Coating capability for FMCG industries - Understanding customer needs in term of customer converting testing & process as well as brand owner's testing and filling process. - Capturing flexible packaging current market trend and its requirement - Purpose flexible cost effective packaging solution to customer/ brand owner. - Set target and coordinating with production to achieve it. - Provide on-site trial assistance and process trouble shooting. - Handling customer complaint. - Complaint traceability & Investigation - Establish Corrective Action & Preventive Action.

Flexible Packaging Manufacturer for Food & Beverage, Homecare product, Personal Care, etc. Responsibility including as quality engineer and with additional: -Supervising QC in-line process, Maintaining Quality System, handling customer complaint & supplier audits as well as leading innovative projects. - Develop quick and easy tools for Quality Report. - Develop a system for product quality monitoring and assessment. - Involved and led regularly in Continuous Improvement or Six Sigma project (DMAIC) - Received honor of the most innovative team Kaizen project in 2018. - Control and monitoring Color Tolerance preparation

Responsible for : - Customer Art work pre-printing data inspection, color target & standard, optimizing color combination and minimizing issue during printing process. - Preparing Flexible Packaging Printing, Lamination and Slitting instruction process. - Identifying process risk and preparing preventive action. - Supervising in-line process QC inspector. - Established Quality Control Standard for pre-printing, printing and lamination process. - Responsible for quality parameters of visual camera inspection for printed films (general films (PET, OPP, BOPA), white films, metalized film) and raw material (LLDPE, PET Alox, Metalized PET) - Controlling WIP goods on hold to prevent defective goods shipped to customer. - Preparing and presenting weekly quality meeting to Production Manager & Quality Manager. Lab test : Lamination Bonding Strength, Sealing Strength, Barrier (MVTR & O2TR), Tensile Strength, Elongation, Coefficient of Friction, Dyne Test

Intense Training to understand the principle of Core business process, Customer requirement, Pre printing process, Rotogravure Cylinder Making, Rotogravure Printing, Blown Film, Vacuum Metalizing, Dry/ Extru Lamination, Bobbin Cutting, Bag Making Process. - Able to identify process input, output, critical control point, consumables - Preparing weekly and monthly report. - Identify opportunity to improve and purpose solution

Oil and Gas Asset Management Consultant - Provided hands-on assistance on two projects: oil rig asset management and preparing oil production platform operating manual - Provide clear and easy to understand definition, its location and maintenance schedule of Oil rig asset. - Describe and simplify equipment operating manual

Major in Process Design - Designing or revamping a cost effective chemical manufacturing process. - Design process control to ensure quality of the output and process safety. - Optimization of manufacturing process trough continous improvement. Minor in Business Management - Basic Accounting, Finance and Marketing - Organizational behaviour management - Entrepreneurship