hyder ali

• Plan and manage spare parts inventory for a 56 MW Thermal Power Plant including Waste Heat Recovery Turbine. • Oversee routine maintenance of generators, turbochargers, pumps, boilers, heat exchangers, separators, purifiers, and gas & air compressors. • Design load distribution drawings and master control SCADA system main view. • Monitor and process spares indents/demands (Imported/Local). • Manage fuel status, generation, and consumption reports. • Liaise with external companies including Caterpillar, Wartsila, MAN, Orient Energy, ABB (Private), and other OEM spare parts suppliers.

• Assisted in the operation and maintenance of a 56 MW Thermal Power Plant, including various engine types (Ssang Yong, GE Jenbacher, MAN B&W, Caterpillar) and a Waste Heat Recovery Turbine. • Learned to monitor and analyze key performance indicators of power generation units. • Participated in routine maintenance activities for generators, turbochargers, pumps, boilers, and heat exchangers under supervision. • Gained hands-on experience with SCADA systems and plant control mechanisms. • Assisted in inventory management and spare parts cataloging. • Contributed to the preparation of daily and weekly reports on plant performance and fuel consumption. • Shadowed senior engineers during interactions with external vendors and OEM representatives. • Participated in safety training programs and implemented safety protocols in daily operations.

• Assisted with the installation, commissioning, and troubleshooting of field instruments. • Calibrated and maintained control valves, pressure transmitters, and sensors. • Monitored and optimized DCS for plant-wide process control. • Conducted routine inspections and preventive maintenance on instrumentation systems. • Supported control strategy design and efficiency improvements. • Troubleshot electrical and instrumentation faults, ensuring accurate signal verification. • Analyzed data and implemented corrective actions for process control. • Maintained VFDs and motor control systems. • Documented maintenance logs, reports, and system changes for compliance. • Worked with engineering teams to implement process improvements. • Developed operator manuals, SOPs, and control system documentation. • Coordinated with vendors for equipment procurement and repairs. • Supported calibration of advanced process control systems for optimization.

• Monitored and adjusted feeding rates via PLS for optimal Mill House performance. • Troubleshot and resolved system issues to minimize operational disruptions. • Performed system updates and configuration changes to improve efficiency. • Operated and maintained boiler systems through DCS, ensuring safe steam production. • Monitored DCS data for pressure, temperature, and flow control. • Diagnosed and resolved alarms and malfunctions, maintaining system reliability. • Maintained and calibrated pneumatic cylinders, transmitters, gauges, solenoid valves, and I.P. controllers. • Diagnosed and repaired faulty instrumentation and control systems to restore functionality. • Conducted regular inspections and preventive maintenance on all instruments and systems. • Ensured compliance with safety protocols and regulatory standards. • Collaborated with engineering to implement process optimizations and improvements. • Documented calibration, maintenance, and system updates for future reference. • Trained junior technicians and operators on equipment use and maintenance best practices.