Gustavo Carrillo Rosas
Manufacturing Manager @ Lucid Motors
About
I am a bilingual professional with +20 years of experience gained in automotive and consumer industries with customers as Nikola Motor Company, FCA, Mercedes Benz, BMW, GM, VW, IBM, Dell, York, etc, customer oriented culture. Electronic, Lighting, Plastics, Harness Textile and many other markets experience with low & high volume mix and high complexity environments. Lead from site the first High Voltage (OBC, Inverter, DCDC) project for Power Electronic from RFI, RFQ to award, 3 USD Billion Order Intake, from electronic assembly (SMT, THT) to final assembly. High sense of responsibility. Teamwork facilitator; organized and proactive. Always looking for opportunities and personal growth. I have worked in Purchasing Quality, Manufacturing, Maintenance, Operations, Project/Programs and Engineering, expert on problem solving, innovations and continues improvements methodologist. More than 14 years of experience working on safety regulated products. I worked on two plant start-up, launching new programs and transferring lines, developing manufacturing & quality systems.
United States
Phoenix
Automotive
Production Management, Power Electronics, E-motors, Electronics, People Management, Leadership, Manufacturing Engineering, Manufacturing Operations Management, Design for Manufacturing, Process Optimization (Manufacturing), Manufacturing Process Improvement, Strategic Initiatives, Resource Allocation, Employee Engagement, Customer Relations, Automobiles, Manufacturing Principles, Budgeting, Gestión de cambio estructural, Lean Six Sigma
Experience

Manufacturing Manager
Casa Grande, Arizona, United States
Build and lead a high-performing team with a strong culture of accountability, collaboration, and continuous improvement Set clear goals and performance metrics; drive engagement through transparent communication and recognition of team contributions Foster strong cross-functional partnerships with Engineering, Quality, Program Management, and other key stakeholders Serve as a visible champion for safety, quality, and operational excellence throughout the organization Lead cross-functional launch readiness activities to ensure timely and effective deployment of new products, features, or capabilities. Propose and evaluate production capacity scenarios in alignment with annual vehicle volume targets, considering shift models, line rates, and buffer capacity Maintain and communicate detailed project timelines and status reports; drive alignment through regular program updates to senior leadership. Organize and facilitate effective meetings across teams to address launch blockers and maintain forward momentum Capture, document, and drive follow-up on meeting action items, ensuring accountability across functions.

Global Supply Manager
Phoenix, Arizona, Estados Unidos
Understand cost structure of various components and drive down cost in collaboration with suppliers and Nikola engineers Help establish and manage Nikola’s Supply base to ensure the best Suppliers are selected to support all development, prototyping and production activity Lead RFP/RFQ activities for your respective area and clearly communicate Nikola’s expectations Lead contractual discussions with suppliers (Supply Agreements/NDAs/Terms and conditions/SOWs) Analyze supplier proposals and negotiate all aspects of the quotation to drive down the total cost of ownership and ensure world class pricing Monitor supplier performance and take necessary steps to address gaps and resolves issues Recommend and effectively present status, sourcing and spend discussions to leadership, for multiple programs that meet the business objectives and timelines Build relationships across multiple teams (Supply Chain, Finance, Engineering, Manufacturing, Quality) and work across different levels in the organization to ensure program timelines are achieved Monitor current category market conditions, technology roadmaps and identify supply/demand challenges & opportunities Support the efforts of supplier quality team for supplier development, qualification, and quality issue resolution

Site Process/Manufacturing Engineering Director
San Luis Potosí, México
Budget responsible for Industrialization projects Assure on time delivery of the lines at site, and lines release by customers. Main communication channel and benchmark with other Sites. Assure Valeo requirements of Production System/Quality/Production as well as TS, ISO14000 & OHSAS for all industrialization projects. Perform periodic capacity analysis for all lines of the plant (SIOP), (MPS) and report it regularly to all the involved areas and look for CI Ensure IPROM activities application and attend to Industrial Validation Committees for Greenfield, extension, transfer and new line deployment Ensure standard RAISE deployment and application in process Ensure application of policies and initiatives from Product Group/Business Group and Group Industrial networks. Lead from site the first High Voltage (OBC, Inverter, DCDC) project for Power Electronic from RFI, RFQ to award, 3 USD Billion Order Intake, from electronic assembly (SMT, THT) to final assembly.

Sr Quality Manager.
Irapuato, Guanajuato, México
Management of the whole plant quality organization, control and implementation of methods and processes for ensuring quality as well as intervention and solution finding in comprehensive quality procedures with the affected internal and external positions as well as with quality management. • Set-up, updating and following up the plan for the Continual Improvement Process (budgeting, quality targets). • Ensuring and complying with the legally mandated Conformity Of Production requirements during series production of the products to be manufactured in the plant for the license holder. • Responsible for reducing quality costs with the introduction of concrete measures for fault costs, contribute to preventing faulty parts reaching customers due to stop delivery and manufacturing of faulty or possibly faulty products • Initiate and lead innovation and continuous improvement methodologies on current products (work force and floor space utilization, scrap reduction, non-quality cost reduction, etc). At new launches, lead Advanced Quality Planning to achieve compliance on commitments & expectations. • Responsible for whole Quality System Management (QMS), Manufacturing Quality, Customer care. Ensure compliance with international standards such as ISO9000, TS16949, ISO14001, ISO 17025, ESD20.20, JEDEC, e.t.c. • Responsible for Suppliers, selection and whole Quality assurance including delivery. • Responsible for whole Quality Warranties Management, laboratory, customer and legal response.

Senior Manufacturing Engineering Manager –Exhaust System
Magneti Marelli
Planta Toluca Av. de la Industria # 7 MZ 4 LT3 Col. Emiliano Zapata
Launch of new programs on existing lines and new programs at new lines. Lead APQP and customer visit/audits and approvals. Initiate and lead improvement activities on current products. Quality Management System implementation. • Management of the whole plant quality organization, control and implementation of methods and processes for ensuring quality as well as intervention and solution finding in comprehensive quality procedures with the affected internal and external positions as well as with quality management. • Coordinate cross functional team across several locations to develop, plan, execute and monitor strategic projects to meet customer and internal requirements achieving timing, quality and cost targets. • High management projects reporting: Integrate all project specific information, report status to management and escalate issues to ensure one direction is taken by full organization. Provide input for cost of new products. • Customer interface: Ensure satisfaction working as communication channel with customer to present project • Main product contact to external sources (Sales, R & D side and other facilities). Technical reviews with design groups (BOM’s, specs, drawings, etc) to assure the release meets customer and plant expectations. • Capex responsible (budget average 8 Mi USD), facilities and production projects. Production expenses responsible (budget average 3.5 Mi USD). P&L (Profit & Losses) responsibilities. • OEE owner and FTQ. • Responsible for all Maintenance (equipment and facilities), Industrialization, Project Engineering, Manufacturing & Process Engineering activities from plant start-up, series production, service parts and replacement or cancellation of the product.

Operations Manager
ISI Automotive de Mexico
Huamantla, Tlaxcala
Start-up of a totally new operations at Tlaxcala Mexico, responsible for all Engineering, Industrialization, Projects, Maintenance, Manufacturing, Quality, Materials and Productions topics; such launch & release of new programs on new lines, mock-up responsible for new lines design. Engineering changes coordination. Plant representative on DFM activities. Lead APQP and customer visit/audits. KPI’s responsible. • High management projects reporting: Integrate all project specific information, report status to management and escalate issues to ensure one direction is taken by full organization. Yearly Strategy definition and implementation, Provide input for cost of new products. Customer interface: Ensure satisfaction working as communication channel with customer to present projects, claims, improvements, RFQ. etc. Contractors and suppliers responsible since sourcing to complete projects. • Management of the whole plant quality organization, control and implementation of methods and processes for ensuring quality as well as intervention and solution finding in comprehensive quality procedures with the affected internal and external positions as well as with quality management. Responsible for whole Quality System Management, Manufacturing Quality, Customer care, Warranties, Laboratory, Suppliers qualification and approval.. Ensure compliance with international standards such as ISO9000, TS16949, ISO14001, ISO 17025 e.t.c. • Main product contact to external sources (Sales, R&D, other facilities) and assure technology developing. Technical reviews with design groups (BOM’s, specs, drawings, etc). Ensure appropriate controls in place (Non-disclosure agreement (NDA), Joint development agreements (JDA’s) e.t.c., across all relevant activities. • Track and control cost development of Mexico products (floor space, labor, productivity, capacity planning, installed capacity, lay-out, manufacturing system release and improvement, etc,) and Engineering budget department.

Project Manager
Robert Bosch LLC (Automotive Electronic division)
Juarez Chihuahua, Mexico
• Launch of new programs on existing lines and new programs at new lines, mock-up responsible for new lines design. Engineering changes coordination. Plant representative on DFM activities. Lead APQP, PPAP and customer visit/audits and approvals. • Initiate and lead improvement activities on current products (work force and floor space utilization, optimization of installed capacity, planning of additional lines to meet future demands). Scheduling of plant CFT and technical meetings, workshops, CIP teams. • Main product contact to external sources (Sales, Customer, R & D side and other facilities). Technical reviews with design groups (BOM’s, specs, drawings, etc) to assure the release meets customer and plant expectations. • Track and control cost development of assigned products. • Cost Reduction Champion, 3.9 USD Mi target for 2015, 159 % of target in progress actions; 85 % implemented at 05/2015. • Responsible for daily manufacturing operations on assigned products, production, owner for defect cost, down time, OEE and FTT. Preparation of technical quotation package • Lead multifunctional Engineers group to support manufacturing operations from engineering, quality, maintenance, production, planning etc. Provide input for cost of new products. • Responsible for all manufacturing and process engineering activities from start up of new products, series production, service parts and replacement or cancellation of the product.

Advance Manufacturing Engineer Leader
Juarez Chihuahua, Mexico
• Launch of new programs. • Release of manufacturing system for a totally new product (new technology, new patented design, new equipment, new DFMEA and PFMEA) main contact between customer and my organization. • Transference of Equipment and Production cells. Process Improvement • Manufacturing Systems Design, Development and Release. • Concept design development for assembly stations, process operations and equipment. • Equipment Specification, Buy, Debug, Qualification, Validation and Maintenance Support • Responsible for Complete launch of manufacturing systems, since design (mock-up phase) to production release (Equipment specification, order, qualification, instatllation, debug and release. Lay out, Job Instructions, Process Control System, Quality Control System, Maintenance System, APQP Activities, Ergonomics Validation). • Team Leader and project coordinator including cost & budget.

Manufacturing Engineer
Juarez, Chihuahua
• Fixture design and improvement. Transference of Equipment and Production Cells • Solder & Welder process (Manual, Automatic, Immersion, TIG, RW, SMT) • Hot melt application, Fluid dispensing, Cutting and stamping process • Launch of new Products, Process Improvement • Equipment Specification, Buy, Debug, Qualification, Validation and Maintenance Support
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