Gregor Specht
Operations & Lean Transformation - Director-level roles @ SPECHT PROJECTS – Driving efficient & sustainable business transformation
About
I build and relocate manufacturing plants across APAC - and I fix the data foundation before I scale it. Two greenfield plants from zero, both still running. On-time delivery rebuilt from below 60% to 96% in 90 days. Organically grown structures create operational complexity. The cost lands on the shop floor: missed deliveries, tied-up capital, constant firefighting. The root cause is almost always the same: master data nobody cleaned up, BOM structures that drifted across plants, contracts that no longer match how the plant runs. I fix that first. Then execute. What that looks like in numbers:• €60M cooling-systems greenfield (Mahle) and a full JIS launch (Magna) - new site, new workforce, zero to production.• CKD variant planning for the Mercedes W213 E-Class across Thailand, Malaysia, Vietnam and Indonesia.• +7% margin on a semiconductor cleanroom relocation under insolvency pressure. €1.9M CapEx avoided. €100M JIS stabilized. How I work: Lean Master and Six Sigma Black Belt - applied on the shop floor, not in a training room. Based in Singapore with an operational base in Batam, I translate what European HQs need into Southeast-Asian shopfloor reality - without the expat gap. Targeting Director-level roles in Operations, Supply Chain and Launch Management. APAC scope, bridge to European HQs. Cleanroom and precision environments included. Available now. gregor@specht-projects.com · Done differently.
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Singapore
Information Technology & Services
Master Data Management, Supply-Chain-Management, Plant Relocation, Operational Excellence, Operations Management, Inventory Optimization, Greenfield Projects, Quality Assurance, PLM Tools, Start of Production (SOP), Cost Reduction, Datenintelligenz / Data Intelligence, SAP ERP (MM/PP/EWM), Cross-cultural Leadership, Capacity Planning, Just-in-Sequence (JIS), CKD, APAC / Southeast Asia, Precision Manufacturing, Process Standardization
Experience

Operations & Lean Transformation - Director-level roles
Germany / Southeast Asia
I build and relocate manufacturing plants across DACH and ASEAN - and I fix the data foundation before I scale it. The one who builds the plant while others are still discussing the concept. • Directed a semiconductor cleanroom relocation (Germany → Slovakia) under insolvency pressure: 0 delivery delays, 0 audit findings, +7% structural margin. • Led an automotive Tier-1 transfer and ramp-up (Germany → Romania) under live series delivery: ramp-up 30% faster than plan, zero-defect series start. • Rebuilt on-time delivery at an HVAC site (France) from below 60% to 96% in 90 days; external headcount −80% via SAP EWM restructuring and daily OE governance. • Avoided €1.9M CapEx through layout redesign / +35% output per m² without new construction. ASEAN as home base, not project trips: Batam / Singapore. DACH ↔ ASEAN - think German Mittelstand, deliver ASEAN reality, no expat gap. Lean Master · Six Sigma Black Belt (ISO-certified 2023): VSM, Kaizen, Obeya, Policy Deployment on the shop floor, not in the training room.

Change & Ramp-up Manager · Porsche Taycan EV Cockpit (JIS)
Owned the cockpit-module launch for the Porsche Taycan EV under just-in-sequence conditions and high change frequency - where one stoppage halts the customer's line. • Delivered SOP on time with zero line downtime through the critical ramp-up. • Controlled all technical changes inside live JIS modules without breaking sequence.

Project Lead, SCM & Operations
Germany
A Mercedes-Benz W213 E-Class door-panel CKD program moving from Daimler-direct to Yanfeng supply - across four ASEAN markets, with no variant-control system in place. • Led CKD variant management for the W213 E-Class door-panel program across Thailand, Malaysia, Vietnam and Indonesia - direct interface with Daimler and Yanfeng. • Defined new delivery processes and multi-variant kit structures for 6 plants through the Daimler-to-Yanfeng transition. • Built the ERP/PLM data integration that let the four-market supply chain scale without manual intervention.

Change Manager - Global Supply Chain Coordination
Global
Global JIS/JIT supply chain coordination securing €100M annual revenue across three continents. • Built the supply chain and master-data architecture from zero for Magna Malaysia - 100% OTD at handover. Six months after I left, a wrong-variant line stoppage hit the plant once the data structure was no longer maintained: retroactive proof of what the architecture was holding together. • Built SAP master-data architecture (MM, PP, EWM) and PLM integration with data integrity across 3 continents. • Structural savings >€100k p.a. through VA/VE and Lean workshops.

Head of Process Development & Greenfield Project Lead
Germany / China / Eastern Europe
PMO lead for a €60M greenfield cooling-systems plant (China / Eastern Europe): layout, process flow, target operating model, CapEx. • €20M tooling savings through platform engineering. • Built a 1,000-hour relational logistics database (MS Access / VBA / SQL) with currency simulation / adopted as divisional standard; the first data-intelligence tool to make material-flow redundancies visible and controllable.
Gregor Specht's Contact Information
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