Gary Lai

Gary Lai

Global Planning Governance & Data Analytics @ VF Corporation

About

An established Supply Chain Leader based in Singapore with over 10 years of professional experience across supply chain disciplines(Production planning/S&OP/NPI/Inventory management) leading organisational transformation and development. Currently heading the global planning center of excellence at VF corporation

Country

-

City

Singapore

Industry

Apparel & Fashion

Skill

Project Management, Management, Inventory Forecasting, Inventory Management, Root Cause Analysis, Business Process Improvement, Process Optimization, Fast-Moving Consumer Goods (FMCG), Production Planning, Product Management, Inventory Control, Demand Planning, Supply Chain Operations, Manufacturing, Supply Management, Product Launch, Manufacturing Operations, Raw Materials, Microsoft Project, MathCAD

Experience

VF Corporation

Global Planning Governance & Data Analytics

VF Corporation

LinkedIn
2022-7 - Present · 4 yrs 3 mos

Singapore

Center of Excellence (Organisational Transformation) • Acting as the Subject Matter Expert of planning processes and setting up of the COE (Center of Excellence) for the production planning pillar serving 5 sourcing offices in Asia • Driving process harmonization within the production planning organization for critical processes such as order management, WIP (Work in Progress), logistics management and vendor management through workshops and deep dives • Rolled out enterprise wide cloud based planning tool InforNexus to drive process efficiency, moving from email/excel based collaboration to system based collaboration as well as managing supply risk via exception based approach • Defined and align with supply chain ELT on the supply chain deliverables and scorecards such as OTP (On time performance), Work In Progress (WIP) accuracy, on time shipment booking and inventory • Developed various tool kits to strengthen the organization capabilities such as hiring toolkit for managers, first time manager of others toolkit and production playbook • Setting up of Community of Practice (COP) to regularly review inefficient processes or unclear roles and responsibilities within the planning function or with the multifunctional team (eg sourcing/global material sourcing/costing/product development) • Identify opportunity areas and categorize them into buckets such as process establishment, improvement and/or automation with clear scope definition/deliverables/timeline/business justification before engaging the relevant functions for further deep dive • Project management of key business improvement projects post project kickoff to ensure project timeliness and to steer critical discussions and alignments with main stakeholders • Delivering training & deployment sessions across the planning organization once final aligned solutions are available, with post deployment effectiveness tracking to ensure business objectives are achieved and sustained

Whole Earth Brands

Head of Supply Chain Asia Pacific

Whole Earth Brands

LinkedIn
2021-11 - 2022-7 · 9 mos

Singapore

Reporting directly to the Chief Supply Chain Officer and accountable to APAC President with P&L responsibilities Demand & Supply Planning • Leading of the monthly regional Sales and Operations Planning (S&OP) process, ensuring forecast accuracy is in line with 75% target • Effectively manage supply and/or production constraints by coordinating actions with and among production, procurement, and commercial functions • Generate monthly rough cut capacity plans by supplier in line with the company S&OP timetable and process fully analyzing the data highlighting capacity constraints and proposing resolutions in-line with our contract manufacturers Vendor Management • Generate monthly management reports on external manufacturers performance based on supply chain scorecards on cost/cash/service • Initiate and coordinate monthly production reviews with 3rd party suppliers (reviewing service, production issues and backlog details) • Monthly engagement with external manufacturers to ensure new product introduction are executed with excellence to meet required pipeline volumes, minimize conversion cost for obsolete materials and on time delivery to meet product launches • Productivity projects on operations/packaging/raw materials/logistics Customer Operations & Logistics • Communicates customer service and logistics programs, objectives, and expectations • Provides leadership to resolve escalated internal and external issues. • Serves as primary interface with manufacturing, logistics, supply planning, operations, and sales management as well as customers • Identify and implement process and cost improvement opportunities by optimizing efficiencies throughout the customer service and logistics network. Team Management • 3 direct reports (2 Managers, 1 Executive) • Accountable for team performance on supply chain measures (Cost/Cash/Service) and talent development

Procter & Gamble

Senior Program Manager (New Product Innovation)

Procter & Gamble

LinkedIn
2020-7 - 2021-11 · 1 yr 5 mos

Singapore

• Accountable for the long term initiative master plan sufficiency for the Laundry business in Japan, creating value via volume/share growth and meeting/exceeding financial commitments • Leading the end to end design and delivery for product Innovation with the multi functional teams with accountability on initiative in-market success and quality of initiative delivery • Leading reviews with senior leadership during initiative milestones, to make timely decisions and provide status updates • Partnering with the commercial/technical/supply chain functions to conduct necessary learnings, qualifications and manufacturing readiness to ensure that GTM plans, product readiness and supply adequacy can deliver the business objectives

Procter & Gamble

New Product Innovation Program Manager

Procter & Gamble

LinkedIn
2020-1 - 2020-7 · 7 mos

Singapore

Procter & Gamble

Regional Initiative Supply Planning Manager

Procter & Gamble

LinkedIn
2018-11 - 2020-1 · 1 yr 3 mos

Singapore

Initiative Supply Planning & Execution (New Product Innovation): • Project manager leading 8 project members from the Supply Network Operations functions (i.e. Production Planning, Distribution Planning, Material Supply Management, Demand Planning, Purchasing, Business Planning, Supply Chain Master Data) supporting the Japanese market with US$1.2 Billion annualized revenue Change Management • Adhere to strict change management discipline and communication to drive clear communication and action within the supply network operations team to enable right the first time execution in the market • Provided in-depth analysis on the cost to serve the business for initiative scope changes such as launch acceleration or incremental pipeline, and recommended the optimized supply chain solution through partnering with the various functions in the supply network operations team Cost Reduction: • Managing and optimizing the initiative conversion costs, ensuring targets are met through targeted interventions on material control and obsolete finish product liquidation through partnering with the planning and commercial teams Capacity Planning: • 18 months forward looking capacity planning across 12 production lines in Japan Takasaki plant across 2 sites Inventory Optimization and Management: • Analyse historical shipments trends and future forecast across SKUs to ensure optimal safety stock is being maintained at all times Capability Leader: • Responsible for capability building & qualification of new hires within the APAC Fabric Care category for initiative planning • Key user for the supply chain master data management tool which enables a one stop platform for monitoring master data across various systems such as SAP, Corporate Standards, Artwork Planning & finance

Procter & Gamble

Regional Initiative Supply Planning Associate Manager

Procter & Gamble

LinkedIn
2016-7 - 2018-11 · 2 yrs 5 mos

Singapore

Procter & Gamble

Supply Network Pillar Process Expert, Fabric Care APAC

Procter & Gamble

LinkedIn
2016-8 - 2017-7 · 1 yr

Singapore

Responsibilities: -Process owner for inventory management & optimization -Reducing unproductive inventory by means of weekly & monthly reviews of inventory levels and driving liquidation of under-performing SKUs -Optimization of inventory by optimizing safety stock levels based on shipment trends -Daily & weekly reporting on service & inventory levels to provide visibility to leadership & manufacturing for early intervention

FMC Technologies

Product Design Engineer

FMC Technologies

LinkedIn
2014-7 - 2016-7 · 2 yrs 1 mo

Responsibilities project execution after receipt of orders, which include, - Managing of project timelines and deadlines to ensure the on time delivery of equipment - Reviewing of Bill of Materials & Tender Specifications - Optimization of design to ensure cost efficiency of raw materials and reduction of wastage - CAD modelling & stackup studies to ensure the proper interface between equipment - Design engineering of Wellhead equipment in accordance to various industrial standards such as API 6A, NACE, DNV & ASME - Conduct and preparing of design reviews to management & senior engineers - Creation of Installation and commissioning procedures for field installation and for in house testing - Designing of special test fixtures for the testing of equipment - Conducting of in-house and customer factory acceptance testing for equipment - Part of the Business Process Management System committee, which was tasked to map out and document the engineering and business processes within the company to enable new hires to adapt and integrate with the various processes in their department - Occasional travel to Nusajaya plants to provide support - Had undergone a rotation program to various departments in the company to gain exposure of operations such as Quality Assurance and Control, Manufacturing, Welding, Supply Chain and Material Management and Warehouse Project Highlights: - 2015 Surface Unihead (Full Clad Unihead with Dual Metal Sealing Packoffs) HESS, Malaysia - 2015 Surface Wellhead (Conventional Wellhead with Stacked Christmas Tree) Pakistan Petroleum, Pakistan - 2016 Surface Unihead(Full Clad Unihead) Petrochina, China - 2016 Surface Wellhead (Conventional Wellhead with Stacked Christmas Tree) Dubai Petroleum Company, Dubai

FMC Technologies

Intern

FMC Technologies

LinkedIn
2013-1 - 2013-8 · 8 mos

-Sales order execution for the Chevron SAPI project. Analyzed and designed components like Tubing Hangers, Spools and Tubing Head Adapters. Made use of industry design guidelines to improve on existing designs, and came up with designs that reduce manufacturing time significantly by 15% -Design of various wellhead components with validation based on industry standards such as API, ASME and mechanical design calculations -Creation of a generic installation and commissioning procedures for Pakistan Petroleum Company projects and reduced the typical time needed to create the documents by 50% -Assisted in doing Finite Element Analysis for various components for design verification with the use of Ansys -Assisted with the Factory Acceptance Testing for Exxonmobile Kurdistan project. Facilitated with the customers enquiries during the acceptance test, and contributed to the successful handover of equipment -Supervised the acceptance test for FMC’s 2 1/16” - 3000psi M120 plus series Gate Valves. Produced a full test report that led to the qualification the Gate Valves for low-pressure usage -Awarded scholarship grant by FMC Technologies.

Education

Quantic School of Business and Technology

Quantic School of Business and Technology

LinkedIn
2019 - 2020 · 1 yr
National University of Singapore

National University of Singapore

LinkedIn

Industrial and Systems Engineering

2015 - 2017 · 2 yrs

With specialization in Project Management Courses taken: Operations Planning & Control, Cost Analysis and Engineering Economy, Applied Engineering Statistics, Engineering Probability and Simulation, Large Scale Systems, Quality Management & Planning

Nanyang Technological University Singapore

Nanyang Technological University Singapore

LinkedIn

Mechanical Engineering (Honors)

2010 - 2014 · 4 yrs

(Specialization in Marine and Offshore) Completed a industrial sponsored final year project with FMC Technologies -Core courses taken: Mechanics of Materials, Manufacturing Technology, Naval Architecture, Heat Transfer, Thermodynamics, Fluid Dynamics -Completed a Final Year Project in conjunction with FMC Technologies. Redesigned a Slip-On-Lock connector for sustaining additional bending loads, for use on Surface Wellheads with the aid of Finite Element studies. -Inducted into the scholarship programme by FMC Technologies

University of Strathclyde

University of Strathclyde

LinkedIn

Mechanical Engineering

2012 - 2012

Exchange programme

Gary Lai's Contact Information

Email

******@***.com

Phone

(**) *** ****

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