Fathy Mahmoud, LSSG- CMRP- PRINCE2

Fathy Mahmoud, LSSG- CMRP- PRINCE2

Head of Engineering and Operations @ AGRANA Nile Fruits

About

Greetings! 🌟 I am Fathy Mahmoud, a seasoned Head of Engineering & Operations with a rich 18-year Experienced Head of Engineering & Operations with a strong track record of driving operational excellence, improving asset performance, and leading high-performing technical teams within dynamic industrial environments.I bring a results-oriented approach to managing end-to-end operations, focusing on reliability, efficiency, cost optimization, and continuous improvement. My background combines hands-on engineering expertise with strategic leadership, enabling me to bridge the gap between technical execution and business objectives.Key areas of expertise include:Operations & Maintenance ManagementAsset Reliability & Performance Optimization (CMRP Certified)Lean Six Sigma (LSS Green Belt) & Continuous ImprovementProject Management (PRINCE2 Certified)Process Optimization & Cost ReductionTeam Leadership, Coaching & Capability BuildingHSE Compliance & Risk ManagementThroughout my career, I have successfully: ✅ Enhanced operational performance through structured improvement initiatives✅ Reduced downtime and improved asset reliability✅ Led cross-functional teams to deliver complex projects on time and within budget✅ Built a culture of accountability, safety, and continuous improvementI am passionate about transforming operations into value-driven, high-efficiency systems and continuously exploring innovative solutions to achieve sustainable growth.BR,Fathy Mahmoud El Sayed 🌐

Country

Egypt

City

Cairo

Industry

Food Production

Skill

Engineering Management, RCA, Failure Mode and Effects Analysis (FMEA), Manufacturing Engineering, ISO Standards, Fast-Moving Consumer Goods (FMCG), Medium Voltage, Food and Beverage Operations, Strategy, People Management, Team Performance, Team Management, Machinery, Critical Thinking, Utilities, Organization Skills, Production Lines, Maintenance Management, Heavy Equipment, Leadership

Experience

AGRANA Nile Fruits

Head of Engineering and Operations

AGRANA Nile Fruits

LinkedIn
2024-1 - Present · 2 yrs 9 mos

Egypt

• Developed and executed engineering and operations strategies aligned with corporate vision, driving efficiency, asset reliability, and operational excellence. • Led annual CAPEX & OPEX budgeting, ensuring cost control while meeting production capacity and growth requirements. • Directed end to end CAPEX project execution, ensuring delivery within scope, budget, and timelines using structured project management methodologies. • Evaluated and selected technologies, machinery, and equipment in collaboration with R&D, Quality, and Operations, enhancing plant capability and product quality. • Managed all plant utilities, facilities, and infrastructure, ensuring uninterrupted operations and compliance with food manufacturing standards. • Drove continuous improvement through Lean, and modern manufacturing practices, improving productivity and reducing operational waste. • Led maintenance and reliability programs, improving MTBF, reducing MTTR, and minimizing unplanned downtime using preventive and predictive maintenance strategies. • Ensured full compliance with HSE, corporate safety standards, and driving site wide safety culture. • Collaborated with production, supply chain, and commercial teams to support product development and overall business operations. • Managed vendor and contractor performance, ensuring cost effective procurement, high quality service, and adherence to technical specifications. • Applied RCA, and troubleshooting methodologies to eliminate chronic failures and improve plant performance.

KarmSolar

Operation and Maintenance Manager

KarmSolar

LinkedIn
2022-9 - 2024-4 · 1 yr 8 mos

Cairo, Egypt

•Manage and supervise 14 PV Plants of different types. •Oversee a total capacity of 34.1 MWP. •Handle the Medium Voltage Distribution Network with a capacity of 10 MVA. •Supervise the operation of a Desalination water plant with a capacity of 300 m3/day. •Establish SOP-SMP for Different PV plants to ensure standardized and efficient operation and maintenance procedures. •Participate in capacity planning and optimization for PV plants. •Build and lead the O&M team for each project, overseeing project handover and continuous operation. •Prepare and implement performance KPIs for the O&M teams. •Prepare and implement development plans for O&M teams to enhance skills and efficiency. •Provide monthly reports including technical performance, maintenance performance, and actual spending. •Coordinate with the Development team to assess commercial arrangements for projects under operation. •Coordinate with the procurement team for the purchase of new materials and supplies. •Prepare and coordinate annual budgets for the O&M department. •Coordinate with the Human Resource Management for hiring plans related to new projects. •Confirm and cooperate with HSE Management to ensure safety instructions are performed.

ORASQUALIA

Maintenance Manager

ORASQUALIA

LinkedIn
2016-8 - 2022-8 · 6 yrs 1 mo

Giza, Al Jizah, Egypt

Verify instrumentations (E/H) calibration and troubleshoot as needed. •Ensure the proper functioning of Siemens and ABB instrumentation systems. •Manage Variable Frequency Drives, including models such as Siemens Micro Master 430-440, Sinamics G120, and Schneider ATV-680/630. •Oversee the installation, maintenance, and troubleshooting of VFD systems. •Manage Medium Voltage (MV) and Low Voltage (LV) Transformers. •Oversee the maintenance and operation of MV/LV Switchgears from Schneider and Siemens. •Examine PLC (Programmable Logic Controller) systems, specifically Siemens S7-300 and Schneider. •Monitor PLC systems and conduct troubleshooting as necessary. •Ensure the proper calibration of various equipment and instrumentation systems. •Monitor and follow up on the performance of PLC systems from Siemens and Schneider. •Conduct troubleshooting activities for PLC systems, ensuring optimal functionality.

Savola Group

Senior Electrical Maintenance Engineer.

Savola Group

LinkedIn
2014-11 - 2016-8 · 1 yr 10 mos

El Ain El Sokhna

•Worked with different types of Variable Frequency Drives, including ABB models (ACS350-550-800) and Siemens (Micro Master 440-430). •Oversaw the installation, maintenance, and troubleshooting of VFD systems. •Managed Soft Starters, specifically ABB models (PST&PSTB 30, 85&1050). •Implemented and maintained soft start functionality to optimize motor performance. •Dealt with various types of switchgear, including ABB (MNSIS) Medium Voltage Switchgear. •Handled different types of Circuit Breakers, such as SF6 and Air CB, ensuring proper operation and safety. •Managed Distribution Panels and Motor Control Centers (MCCs), with a focus on ABB systems. •Ensured the reliability and functionality of distribution and control panels. •Implemented preventive maintenance plans for electrical equipment. •Conducted corrective maintenance activities to address breakdowns promptly. •Monitored and improved Key Performance Indicators (KPIs) related to electrical maintenance. •Reviewed daily maintenance inspection reports and work orders to optimize performance. •Collaborated with a working team of technicians, providing leadership and guidance. •Worked closely with production teams to coordinate maintenance activities effectively.

Ahram Security Group

Senior Electrical Maintenance Engineer

Ahram Security Group

LinkedIn
2012-8 - 2014-11 · 2 yrs 4 mos

10 of ramadan

•Programmed and constructed Variable Speed Drives (VSD) from various manufacturers, including Emerson, Schneider, and Bonfiglioli. •Implemented VSD programming for motor control and optimization. •Examined maintenance instrumentation and programmed Programmable Logic Controllers (PLCs) from different brands, including Siemens, Omron, and Mitsubishi. •Conducted troubleshooting and program modifications for efficient PLC operation. •Developed and implemented preventive maintenance plans for Variable Speed Drives. •Applied maintenance strategies to ensure the reliability and functionality of electrical systems. •Led a working team of technicians, providing direction and support for maintenance activities. •Collaborated with production teams for coordinated maintenance planning. •Monitored Key Performance Indicators (KPIs) related to electrical maintenance activities. •Prepared and presented monthly reports on maintenance progress and performance. •Responded immediately to troubleshooting electrical faults, ensuring minimal downtime.

Arish cement

Electrical Maintenance Engineer

Arish cement

2011-3 - 2012-8 · 1 yr 6 mos

El Arish

•Implemented speed control strategies for motors, including models such as ABB ACS800 and Siemens SimoVert Vector Control for scalar control. •Optimized motor performance through precise speed control mechanisms. •Managed both low-voltage and medium-voltage induction motors. •Implemented soft starter solutions, incorporating resistance for enhanced control

Orascom Construction PLC

Operation & Maintenance Engineer

Orascom Construction PLC

LinkedIn
2008-8 - 2011-3 · 2 yrs 8 mos

Eygpt

Proficient in Programmable Logic Controller (PLC) programming, with expertise in VIPA and Siemens PLC systems. •Developed and maintained PLC programs to ensure efficient automation of industrial processes. •Applied knowledge of instrumentation systems, including RTD (Resistance Temperature Detector) technology, specifically PT100. •Worked with load cells, such as W60.000, for precise measurement and control.

Education

ESLSCA University

ESLSCA University

LinkedIn

Global Management

2025-9 - 2028-9 · 3 yrs 1 mo

Fathy Mahmoud, LSSG- CMRP- PRINCE2's Contact Information

Email

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Phone

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