Fabrizio Rinaldi

Fabrizio Rinaldi

Plant Manager @ STS Group

About

bb@pandasolutions.net | 214.557.3653 Global Technology and Manufacturing Operations Executive with 26+ years industry experience through many levels within start-ups or multi-national corporations, that thrives in taking R&D visions to financially viable products. Transformational leader of cross-functional teams on 3 continents with proven track record of commercialization of novel nano-technologies, while maintaining a “Hands-On” operational style. Turnaround Expert and Growth Driver with Plant, Brown-Field Operations, Project and Process management Experience. Have managed cross-functional teams of 8 - 80+, with budgets of $2M - $400M+; within small to tier 1 OEM supplying companies. Skills: • Technology Solutions Development • R&D • Product Design and validation • Plant Management • P&L Experience • Lean Experience • ERP Experience • KPI Development and Tracking • Sales and Marketing Support • Plant Development • Product and Process Innovation • Direct and Indirect Reports • Product Commercialization • Quality Assurance / Control • Team Development and Motivation • Capital Project Engineering/ Management

Country

United States

City

Roanoke

Industry

Consumer Goods

Skill

Resource Planning, Skilled Multi-tasker, Interpersonal Skills, Analytical Skills, Multitasking, Problem Solving, Coaching, Customer Satisfaction, Performance Metrics, Quantitative Analytics, Financial Analysis, Cost Management, TPMS, Gemba, Operational Planning, Vendor Management, Plant Maintenance, Production Management, Product Design, Innovation Development

Experience

STS Group

Plant Manager

STS Group

LinkedIn
2023-4 - Present · 3 yrs 6 mos

Salem, Virginia, United States

• Recruited to setup, operate, and manage a Composite Manufacturing Plant. • Plant Manager with full P&L over $30M having full responsibility operations management, engineering, quality control, and sales support. • Aiding in Establishing Brown Field Operations • Established new Product Line For Volvo New VNL Line of trucks by: o Implementing new machinery and associated processes o Implementing Lean methodologies (5S) to achieve JIT (Just In Time) Production. o Implementing state of the art raw materials via a supplier development program

Fabrizio Rinaldi

Consultant (Plant Management, Technology, Materials, Project Management)

Fabrizio Rinaldi

2021-9 - 2023-3 · 1 yr 7 mos

Plano, Texas, United States

Freelance Consulting in the following arenas: Plant Management Material Development Process Engineering Product Development

Global Emissions Systems Inc. - GESi®

Consultant (Operations, Technology, Materials)

Global Emissions Systems Inc. - GESi®

LinkedIn
2021-3 - 2021-8 · 6 mos

Plano, Texas, United States, Mooresville, North Carolina, United States

Leader in Emission Control Technologies and Innovations spanning a wide range of applications ● Develop GESI Catalyst Coating division to fit within GESI’s vertical integration growth plan. ● Developed 4 new technologies to be used in various emission controls ● Established Relations with raw materials suppliers to setup and execute project plans ● Established budgetary plan (~$1.2M) to include machinery, raw materials, facilities upgrades and personnel ● Established the manufacturing floor plan ● Established the overall processing system to include slurry manufacturing, coating, drying, calcining and their respective quality control functions ● Teamed with technical sales to aid in the development of 5 new customers

Synergy Catalyst

Plant Manager & Director Of Technology

Synergy Catalyst

LinkedIn
2012-1 - 2021-3 · 9 yrs 3 mos

Coppell, Texas

Pioneering catalyst manufacturing facility that includes slurry processing, nano-technologies development and emission control products that meet various certification standards Director of Technology and Plant Manager Recruited to setup and operate an emission catalyst manufacturing plant encompassing technology operations management, engineering and product development, quality control, sales support, and staff management. ● Launched >30 nano-based catalyst technologies with $12M (combined value) for 7 different markets—CNG Compression, PowerGen-Turbines, Locomotives, Motorcycles, Automotive-OEM and AFT, Marine, Industrial VOC ● Steered in-house design and implementation of cost-effective >$2M machinery and related processes that created newly-developed technologies ● Established Operations from ground up to >$7M revenue (EBITDA ~12%) over 4-year period. ● Increased throughput from <300ft3 of catalysts (FY12) to >4000ft3 (FY16)—from $0.8M to >$12M revenue. ● Managed a 13-Member team (8 Direct Reports) and $8M P&L ● Dynamics GP (ERP) - Extensive knowledge and experience ● Instrumental in the implementation of the TS16949-IATF Quality Standard ● Direct Interaction with final customer to improve customer relations and ensure transparency ● Drove technology innovation that helped company increase sales, improve global product competitiveness, and enhance service delivery to customers while maintaining costs. Introduced unique coating technique—catapulting Synergy as one of the only 2 companies globally to coat very large monoliths up to 48” diameter.

QuantumSphere Inc.

Director of Emission Controls

QuantumSphere Inc.

2008 - 2011 · 3 yrs

Santa Ana, California

• Recruited to lead exploration of commercialization of QSI nano-technologies in multiple thermo-catalytic applications—investigating, testing, validating, and commercializing novel technologies. • Developed and scaled new technologies to showcase product commercialization viability to potential customer and investors. • Created novel dispersion method to apply nano-metals to emission control catalyst technologies—filed patent application. • Built and operated home-based laboratory in Michigan that generated nano-based catalyst and developed activity tester to show catalyst performance and durability. • Developed 12 nano-catalysts for 5 major emission control arenas—TWC, DOC, DPF, VOC and NSCR.

Tenneco

Chief Engineer, Emissions Technology

Tenneco

LinkedIn
2003 - 2008 · 5 yrs

Grass Lake, Michigan

I was recruited to lead newly-created Advanced Engineering group—developing, proposing, testing, and implementing new and marketable emission control products (diesel-related catalyst technologies). DELIVERED RESULTS: > I served as “R&D Program Leader” that created 3 new technologies with 4 granted patents—with estimated $100M+ commercialization value. > I enabled Tenneco to be in the forefront of new exhaust technology and materials after implementing mobile on-board testing equipment utilized as analytical tool and product innovation during marketing shows. > I functioned as Technology SME for all emission control products, including acting as Tenneco Board member for MECA (Manufacturers of Emissions controls association) and providing advisory services to Executive management on North American and EU emission control regulations and updates with (Environmental Protection Agency) and CARB (California Air Resources Board).

Engelhard Corporation (Now BASF Catalyst LLC)

Technical Manager (R&D, Process, and Quality)

Engelhard Corporation (Now BASF Catalyst LLC)

1996 - 2003 · 7 yrs

Europe and Africa

I was recruited to implement new processes and technologies in South Africa (SA) and eventually led the manufacturing team, including creating and directing technical and quality team at the Italian ETG division. DELIVERED RESULTS: > I boosted productivity (SA: ~600k catalysts/year to >4m/year, Italy: ~2.5M/year to >4M/year) and reduced scrap after developing and implementing New Machinery at 2 different sites. > I enabled Engelhard to acquire new OEM customers and expand no° of products to existing OEMs at 2 different sites after improvements to processes, introduction of new technologies, and execution of various quality standards. > I centralized all data, lowered redundancies, and improved turn-around speed from new technology to product out of door by creating and implementing multi-user data tracking database at 2 different sites.

Karbochem, Pty Ltd, South Africa (A division of Sentrachem)

Senior Research Chemist

Karbochem, Pty Ltd, South Africa (A division of Sentrachem)

1993 - 1996 · 3 yrs

Sasolburg, South Africa

Research and development of specialty chemicals in agricultural, mining, pharmaceutical and petro-chemical applications. Technology transfer to manufacturing

Education

University of Port Elizabeth

University of Port Elizabeth

LinkedIn

Chemistry, Physics

Received BSc. Cum Laude - Majoring in Chemistry and Physics

University of Port Elizabeth

University of Port Elizabeth

LinkedIn

Organic Chemistry

Received BSc. Hons - Cum Laude in Organic Chemistry

University of Port Elizabeth

University of Port Elizabeth

LinkedIn

Organic Chemistry

Topic of PhD - Reactions of Gamma-arylalkanols via Alkoxyl Radicals and Aryl Radical Cation Intermediates

Fabrizio Rinaldi's Contact Information

Email

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Phone

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