Fabio Rocha

Suplier Quality Engineer @ Nova Bus

About

• 6+ years of mechanical engineering experience on the Automotive field (Ford Motor Company). • Mechanical Engineer with post-graduation in Automotive Engineer. • Post-graduation (MBA) in Business Administration (to be finished in May/2013). • Experience developing diesel and otto Engine systems and its components (pistons, manifolds, cylinder head and block, valve train, connect rod, cooling and lubricating systems, sealers and other internal mechanisms). • Experience developing manual transmission systems and its components (gears, shafts, bearings, levers, retainers, sealers, forks, bushings, plugs and other internal mechanisms). • Strong analytical and problem solving skills, creative, think outside the box, team player, focused on details, results oriented, self-starter with ability to work autonomously and data-driven. • Speak English, Portuguese and French. • Work experience with product development, project management and implementation of 6-Sigma methodology (Green Belt certified). • Ability to lead multifunctional teams (Finance, Suppliers, Purchasing, Product Development, Logistics, Manufacturing and etc…). • Managed projects involving intercontinental partners / facilities (e.g testing facilities in Germany, Program Management in USA, Product Development Center in Brazil). • Certifications: FMEA, 8D, GD&T and 6-Sigma Green Belt. • Computer skills such as MS Office, MS Project and SolidWorks.

Country

Canada

City

Montreal

Industry

Automotive

Skill

FMEA, DFMEA, Automotive Engineering, APQP, PPAP, GD&T, Catia, Powertrain, Automotive, Teamcenter, CAE, 5S, Finite Element Analysis, Six Sigma, Solidworks

Experience

Suplier Quality Engineer

Nova Bus

2017-10 - Present · 9 yrs

St Eustache, Quebec, Canada

Program Manager

Magna International

2016-6 - 2017-7 · 1 yr 2 mos

Toronto, Canada Area

Responsible to implement the Automated Running Board Controller for a Ford Motor Company program. • Design definition & Coordination (2D / 3D drawings coordination). • Design review organization / presentation. • Assist procurement processes and financial resource approval. • Development of work plan. • Validation tests definition & coordination (DVP&R). • Validation / Implementation (ED&T and F&T) costs studies development & coordination. • Lead of multifunctional team (Finance, Suppliers, Purchasing, Product Development, Logistics, Manufacturing and etc.). • Support during manufacturing tryouts and launch phases. • DFMEA development and PFMEA support. • Support with APQP / PSW. • Research and development for implementation of new technologies. • Coordinate integration between product development, manufacturing / industrial design and other affected systems. • Application of statistical tolls for robust decision taking. • Definition of automotive components based on costumer / market requirements (durability, NVH, special features and etc.). • Coordination of assembly tryouts on high production lines, manufacturing tryouts and launch phases.

Powertrain PVT Engineer

Ford Motor Company

2013-9 - 2016-5 · 2 yrs 9 mos

Oakville

Lead of Green Belt (Six Sigma methodology) projects for processes improvement. • Black Belt trained (Six Sigma methodology). • Analyses of field failure parts for root cause definition. • Work in the manufacture environment to solve process and field quality issues. • Diagnosis and repair of plant inventory vehicle. • Analyze and address costumer concerns and field repair to the right quality indicator.

Product Development Engineer

Ford Motor Company

2011-1 - 2013-6 · 2 yrs 6 mos

Camaçari e Região, Brasil

- Responsible for Diesel Engines for Ford vehicles in South American markets. (cost reduction and quality improvement) - Design&Release Engineer for engine sensors. (cost reduction and quality improvement) - Coordinate fuel economy project to meet new brazilian regulations targets.

Product Engineer

MSX International

2007-2 - 2011-1 · 4 yrs

- Responsable for development of Diesel engines. - Responsable for development of automatic transmissions. - Responsable for quality indicators of manual transmissions.