Abdul Qadeer
Lead Mechanical Design Engineer @ Byonyks
About
Serving as a Lead Mechanical Design Engineer at Byonyks medical devices which develops innovative solutions for the global market. With over 6 years of experience in engineering, I have been instrumental in designing and developing an automated peritoneal dialysis machine from scratch, resulting in the filing of 3 utility patents under my name as an inventor. I have a strong background in various aspects of engineering, including research, concept sketching, SolidWorks modelling, FEA analysis, rapid prototyping, Feasibility and Reliability Testing, Engineering configuration management, Design History File, DFM & DFA Techniques and integration testing. I have also managed a team of 7 members, conducted scrum meetings, identified critical paths, and ensured timely task allocation. In addition to my work at Byonyks, I have completed over 20 multidisciplinary projects for a firm specializing in Gulf countries, covering plant design, machine design, and consumer product design and via my freelancing activities. I am passionate about leveraging my expertise to drive innovation and create products that enhance people's lives. I am always eager to learn new technologies, explore new challenges, and collaborate with like-minded professionals. My goal is to make a lasting impact in the realm of consumer product design.
Pakistan
Lahore
Medical Device
Autodesk Fusion 360, Resource Allocation, Project Documentation, Presentations, Interpersonal Skills, Project Plans, Organization Skills, Easily Adaptable, Python (Programming Language), Robotics, Conceptual Design, Technical Reviews, Test Procedures, Engineering Analysis, Communication, Engineering Drawings, Deadline Oriented, Mechanism Design, Engineering Design, Industrial Design
Experience

Lead Mechanical Design Engineer
Lahore, Pakistan
• Led end-to-end R&D and mechanical design of an FDA-approved Automated Peritoneal Dialysis (APD) system, integrating mechanical, electronic, and fluidic subsystems. • Inventor / Co-inventor on five APD subsystems: – Pressure sensors for APD systems (WO2022027036A1) – Multiple pressure sensing system (USD1008463S1) – Non-invasive flow control in elastomeric tubes (WO2024076487A1) – Anti-counterfeit & anti-reuse ID systems (US20230302206A1) – Damping devices for APD systems (WO2021211803A1) • Designed and optimized injection-molded enclosures, disposable tube sets, and pump housings using SolidWorks & Ansys with DFM/DFA and tolerance analysis. • Developed IP21-rated assemblies compliant with IEC 60601-1-2 (EMC/ESD) and IEC 60601-1-11 (shock, drop, impact). • Applied DFSS (DMADV) to define requirements from clinical, patient, and manufacturing feedback, strengthening design robustness. • Built automated/semi-automated functional, endurance, and lifecycle test rigs—improving reliability metrics by 30%. • Designed automated production fixtures that reduced assembly time by 45% and improved throughput. • Performed DFMEA, PFMEA, and Hazard Traceability Matrix (HTM) ensuring full risk traceability under ISO 14971. • Conducted root-cause analyses and verification testing to validate design corrections. • Collaborated with electrical, firmware, manufacturing, and quality teams to meet regulatory standards and complete design transfer. • Managed DHF, ECO/ECR workflows, and engineering documentation using Surround SCM and Helix. • Supported U.S. human-factors studies, translating clinician and patient insights into usability and safety improvements. • Mentored and guided cross-functional teams; led design reviews and task management using Scrum & Jira. • Managed vendors and component budgets to meet cost and schedule targets.

Mechanical Design Engineer
Lahore, Pakistan
Problem Understanding: Proficient in gathering requirements and comprehending complex medical device challenges to deliver innovative solutions. Solution Exploration: Skilled in conducting in-depth research, analyzing patent documents, and staying updated with the latest technologies in order to optimize design possibilities. Concept Sketching: Creative thinker able to translate ideas into practical concepts through detailed sketches, ensuring a solid foundation for further development. SolidWorks Modeling: Proficient in utilizing SolidWorks to create detailed 3D models, enabling visualization, refinement, and efficient collaboration with cross-functional teams. FEA in Ansys: Experienced in performing Finite Element Analysis (FEA) to evaluate structural integrity, performance, and behavior of medical device designs, ensuring reliability and safety. Prototyping and Testing: Proficient in developing functional prototypes through a combination of 3D printing, metalwork, and woodwork techniques, enabling comprehensive testing and iterative improvements. 2D Drawing and Fabrication: Expertise in generating precise 2D drawings for fabrication of wooden and metal parts, ensuring accuracy and seamless integration during prototype manufacturing. Feasibility Reports: Strong analytical skills used to generate comprehensive feasibility reports, communicating findings to the team, identifying potential issues, and implementing necessary updates for optimal performance. Patent Applications: Detail-oriented and skilled in writing mechanical details for patent applications and generating patent drawings with the USA patent application office. Cross-Team Communication: Effective communicator experienced in collaborating with team lead Design engineers from the USA, ensuring seamless coordination, sharing progress updates, and addressing design decisions.

Mechanical Design Engineer
Ensol Global
Lahore
Throughout my career, I have been involved in various design projects, taking on leadership roles for several of them. These projects encompassed a wide range of areas, including the design of an incinerator plant, potato washing plant, aluminium cladding for a lift structure in Dubai, stone jaw crusher, retractable umbrella, tensile structure canopies, and other metal support structures. As a lead design engineer, my job responsibilities involved carefully studying and analyzing the 2D drawings provided by clients. I would then translate these drawings into detailed 3D models, followed by conducting feasibility tests using FEA (finite element analysis). One of my key strengths is providing innovative solutions and generating concepts based on problem statements. I would then transform these concepts into tangible 3D models using CAD software and perform thorough feasibility tests using FEA to ensure the viability of the designs. In addition to creating 3D models, I was responsible for producing comprehensive design data including CAD models, 2D drawings, bills of materials (BOM), and FEA simulations. Effective communication of this design data with both the team and clients was crucial for project success. I also played an active role in implementing design changes based on feedback and reviews. Throughout my work on various projects, I always kept manufacturability and feasibility in mind. Balancing design creativity with practical considerations ensured that the final products were not only visually appealing but also functional and feasible for production. By combining my expertise in CAD software, FEA analysis, and effective communication skills, I have consistently delivered successful design solutions while considering the practical aspects of manufacturability and feasibility

Production Incharge
Lahore
Supervising and monitoring the manufacturing processes for ensuring the quality of the final product. Being responsible for the selection and maintenance of Equipment Monitoring the production process, adjusting the schedules and controlling the inventory.

Internee
Pakistan Springs and Engineering
Lahore
During internship my project was to enhance the productivity of spindle kick starter of Honda CD-70 by using Process Flow Analysis.
Education

industrial and manufacturing Engineering
Completed the degree of industrial and manufacturing engineering at my university. I gained sufficient knowledge about all the manufacturing techniques and about industrial management and production management..Also participated in different societies at my university and performed roles like competition organizer and i was also design competition winner at my university.
Abdul Qadeer's Contact Information
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