Engr. Mohammad Ashaduzzaman, MIEB
Deputy General Manager (Maintenance & Utility) @ Electro Mart Limited
About
Key Experiences: (Total Experience -18 Years) The wealth of Experience covers on Production Equipment Machineries, Chiller (Air & Water cooled), Boiler (Gas & FO), Fire fighting (Hydrant), Substation with BBT (9 MW), Generator (Diesel- 1.5 MW), Piston, Rotary & Screw Compressor (Air & Gas), WTP-RO, ETP, Cooling Tower (110/125/175/250 TR), Deep Tube Well (Direct/Inverted), Pump (Reciprocating, Centrifugal, Multistage, Gear, Screw), Steam/Air/Water/ Gas pipeline with accessories, Material Handling, Lubrication, Welding, Hydraulic & Pneumatic, Inverter/PLC/Servo drive system regarding various machineries such as Home Appliances ( Refrigerator SKD- 800 Pcs/Day & CKD- 400 Pcs/Day and air condition- 200 Sets/Day), Food & Beverage Industry (Mango & Tomato Extraction- 10Ton/Day), Food Preservation Plant- 500 Ton, Sugar Refinery Industry (1200 Ton/Day), HVAC as well as engineering design, costing, business & production cycle from raw material to finished goods i.e. VSM (Value Stream Mapping), 4M, MS Project, 5S, management control (Business/ Policies/ Strategies alignment, People management, Leadership & performance management, Counseling & Grievance handling, Training & Development), entire operations & maintenance (Time Based /Condition Based) of the project/Plant Machineries.
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Bangladesh
Consumer Goods
AISI #316L, Instrumentation & Control , Industrial Automation, Maintenance Management, SAP HANA, Engineering Management, CAPEX, OPEX, Engineering, SAP-Plant Maintenance Module, AutoCAD, Project Management, Manufacturing, Continuous Improvement, Lean Manufacturing, Electro-mechanical Troubleshooting
Experience

Deputy General Manager (Maintenance & Utility)
Factory: Plot 206-207, Choto Sadipur, Mograpara, Baranagar, Sonargaon, Narayanganj, Bangladesh
1. I have extensive experience in design, drawing, modification, automation, installation, commissioning and development of all electrical, mechanical and utility related plant equipment. 2. Troubleshoot the factory machine problems by testing and evaluating the system, making necessary modifications and continuing the rated capacity production, so that there is no disruption in the supply of products to the market. 3. Closely supervise the installation, operation, troubleshooting, repair and maintenance of the factory electrical, mechanical and utility system machines, so that the system is well operated as per drawings/layout/SOP. 4. Providing all kinds of support to the concerned technicians, engineers, managers to ensure that various ongoing or upcoming new projects of the company are completed with quality work, on time and within the stipulated budget. 5. Keep yourself updated with the current and upcoming new technologies, so that any type of electrical and mechanical problems of the machine can be solved easily and in a short time. 6. Working as per prescribed SOPs on various compliance and safety matters and ensuring preservation of documents, which are subsequently required for various audit related matters. 7. Storing, analyzing and reporting data on consumable items such as water, electricity, gas and steam. Recommending cost savings to all concerned including management. 8. Formulating the budget of the engineering department, determining the allocation of various sections, fixing deadlines and ensuring that the works are completed within the stipulated time frame. 9. Willingness to provide all types of technical guidance and support to other team members as needed. 10. Keeping regular contact with various stakeholders such as client, supplier, contactor, electric office, gas office, machine manufacturer, local agent and receiving their services effectively as per the needs of the company.

Deputy Chief Engineer (Mechanical), Edible Oil Plant
Keraniganj, Dhaka
1. Coordination with management for project evaluation, project Planning by DMADV (Define, Measure, Analysis, Design, Verify) & execution of project, within agreed target time & budget. 2. Maintaining liaise with various functional teams to achieve production targets such as production, delivery, quality control, Supply chain etc. 3. Managing and provide technical support as required for delivery of all mechanical equipment such as process machineries Packaging (KHS 18000 BPH- Germany, AMS- 7000 BPH Ferrari, Italy, Injection Molding Machine-Husky) & Refinery (Lipico, Singapore), electric power distribution (REB-1.5 MW), generators (Perkins- 1200 KVA), boiler (Canon- 15/10/6 ton), Forbsmershall-6 ton) Chiller, Pump, HP (40 Bar) & LP (8 Bar) Compressor & Tank (NDT- UT, RT, DPT), Nitrogen Plant. 4. Develop & implement the AMP (Annual Maintenance Plan), TPM (Total Productive Maintenance), Preventive & Predictive maintenance, Periodic review for improvement of the equipment's by DMAIC (Define, Measure, Analysis, Improve, Control) of main refinery, pet bottle system, refinery & corrugation carton plant. 5. Responsible for maximizing the plant reliability, reduce downtime, mean time between break down (MTBB, MTTR) and Pareto Chart. 6. Project management: prepare proposals, contracts, project scheduling or program and staffing planning, production of work and project close out i.e. Mastered oil plant. 7. Organize and plan maintenance resources - involving people, spares & consumables and coordinating with production departments - for timely execution of annual maintenance and overhauling plans. 8. Develop, maintain and update SOPs of Maintenance for all machines and equipment's for improving process to make easier & economical. 9. Planning and prepare production schedules fabrications, installation, testing and commissioning of Plant and Equipment. 10. Preparing and Development of Process Flow Diagram and Piping & Instrument Diagram.

Head Of Maintenance
- Kathali, Valuka, Mymensing, Bangladesh
Responsibilities: 1. Plant development/licenses & certificate by local legislation, BNBC 2006, IMS for safe operation on hazardous entire plant machineries. 2. Planning the maintenance schedule on weekly / monthly basis of CKD & SKD Machineries for refrigerator and air-conditioning machineries. 3. Establish different type of testing inside factory like NDT & Hydraulic test for vessel, Insulation Resistance Measurement, Earth Resistance Measurement, Leakage current measurement for all type of electrical unit. 4. Control assest management as well as coordinate with various functional departments such as Procurement, REB/Hisense/ Panasonic/ LG technical team/ Production/Quality/HR according to the factory smooth operation, new machine installation & maintenance issues as company requirement. 5. Operation and maintenance (Capacity-9 MW) -33/11/0.440 KVA substation and also energy analysis record & find out utility cost per unit basis whether generator or REB power applicable as per daily production schedule for the calculation of increase profitability. 6. Operation and maintenance (RMS, EMS) of 5.0 MW diesel power plant Bangla CAT- 16 Cylinder Engine. 7. Maintain all machineries lubrication system/ oil consumption/ Spare parts forecasting (RMS, EMS, Breakdown) through KAIZEN & TQM schedule, 5S (Sorting, Straightening, Systematic Cleaning, Standardizing and Sustaining) and overall equipment efficiency (OEE) according to the daily/weekly/ monthly/ yearly. 8. Research and analyze design proposals, specifications, manuals, and other data to evaluate the feasibility, annual budget, implement cost, Work order and maintenance requirements of applications. 9. Direct and coordinate all activities of the plant in accordance with approved GMP policies & procedures and to be responsible for the progress and results of the plant. 10. Prepare & review Planning Phase Hazard Analysis (PPHA), Job Safety Analysis (JSA), Lock Out/Tag out (LOTO), Permit to Work (PTW) etc.

Deputy Manager- Maintenance & Utility
SE (F) – 5, Bir Uttam Mir Shawkat Ali Shorok, (Gulshan –Avenue), Dhaka- 1212.
Responsibilities: 1. HVAC: Periodic maintenance of Indoor & outdoor unit (FCU/AHU/DX) though fitting & fixing of cupper pipe & duct with jacketing of glass wool insulation/aluminum sheet of different air cooled roof top & mini chiller machine like ACSON- Malaysia (16/12/8/5 ton). 2. Food Manufacturing Machineries: Installation, Servicing and Maintenance of Cold room (1 to 4 ° C) & freezer room (- 12 to – 18° C) (hot gas & electric heater defrosting system) from RINAC, INDIA. Ice cream Machine- Taylor C-716 (Heat Treatment/713 (Non Heat Treatment)/PH-85/H-63 (Heat Treatment) from USA, Open Fryer (Chicken)-KSCF-218G/ Vegetable Fryer- FPPH255-4CSC/ Pressure Fryer (Henny Penny)-600G from Singapore, Middle By Marshall Oven-555G/540G from USA, Fabristeel Equipment (UHC, HCW8, RETERDER,PROFFER, PETTY HOLDING CABINET, FREEZE) from Singapore and also ensure maximum quality according to the Yum of INDIA. 3. Generator: Supervision & maintenance of 17 nos 375 KVA standby Perkins and Cummins Generator including RMS, EMS and overhauling (if required). 4. Prepared annual budget and ensure spare parts availability by forecasting method, proper accounting and control of Stores to support maintenance needs. 5. Collect quotation from local & foreign vendor and implementing though high quality with cost reduction system by CS and negotiation with supplier and availability of material within time limit.

Project Engineer (Mechanical) at Food Manufacturing Unit
Shabbish Nagor, Upzila: Godagari, District: Rajshahi. Bangladesh.
Responsibilities: 1. Before going to implement of new project, Economics and probabilistic decision analysis though PERT & Microsoft Project Planning and evaluation of completion time & plant budget from start to end. 2. Review / analyze all electrical & mechanical drawings, project layout, material selection, load distribution and program schedules of works for Mango Crushing (10 Ton/HR) and Tomato Ketchup Project (700 Kg/ Hr). 3. Field execution work of RCC & Pre fabricated Steel structure 16000 sq.feet of industrial projects as per approved drawing. 4. Procurement of all necessary materials either foreign or local, are ensuring received to timescales. 5. Installed utilities ( Delim Royel 3 Ton/hr – HFO - 3 pass wet back fire tube boiler operation, maintenance, tank fabrication, Pump – Feed water & chemical dosing, Multistage centrifugal, WTP-RO, WWTP), Compressor ( Jucai -250 ft3/hr & 1 MPa), Standby Diesel Generator– 400 KVA Penta Volvo- UK with synchronization system of ATS, Cooling Tower – 80 TR, Substation 630 KVA with 500 KVA step down transformer, KSB Deep Tube Well-100 m3/hr with underground tank- 120000 liters. 6. Installation, Operation & Maintenance in food industries equipped for Mango Crushing Plant 10 Ton/Hr and Tomato Ketchup Plant 700 Kg/Hr. 7. Prepared production report, stock report, raw material, spare parts list and other finished product. 8. Preparing the plant’s overall preventive maintenance for short term basis and predictive maintenance programs before going to the long term production. 9. Coordinate with higher management, negotiate contractor/subcontractor/ supplier and different personnel for operations of the project. 10. Ensuring all OHSAS 18001, ISO 14001 for Health, Safety, Environmental & Quality (HSEQ) plans and dealt with promptly.

Assistant Engineer (Mechanical) of Sugar Refinery Plant
Rupshi, Rupgonj, Narayangonj.
1. Shift In Charge, Operation & Process control of Sugar Refinery Plant. 2. Maintain Production Capacity up to 1200 ton/day, lime consumption (pH 10.5 + Baume 10 + Purity 85%), carbonation (0.7 kg/cm2 CO2 pressure), steam control for properly boiling of vacuum pan up to 0.5 bar pressure by exhaust steam from turbine generator, vacuum pan operation up to 280 to 320 kg /cm2 negative pressure of refine side and 240 kg /cm2 negative pressure of recovery side, Slurry feed up to 77 brix, Brix control of sweet water & lump sugar melter up to 7 brix, Return condensate (from steam) control and color & product quality of blended sugar. 3. Maintenance of different spar parts (Bearing number, Glove Valve, Butterfly Valve, Ball Valve, non return valve of compression spring, Greasing of different parts), pneumatic valve (actuator), Vacuum pan - calandria tube, hydraulic test of refine & recovery side, Surface condenser cleaning on the basis of inlet and outlet temperature, Centrifugal pump (gland packing, gum nut adjust with shaft for impeller setting, water seal, impeller maintenance) & gear pump (molasses delivery pump), Injection Pump of cooling tower (Induced Draught Fan), Rotary filter press (filter leaf wash with NaOH, bleaching powder & HCL acid, rotary tube, water spray nozzle), ion exchange resin column (resin & polymer) with back wash regeneration by salt of brine solution and NaOH, hot water, Press filter, strike receiver with agitator arrangement (spur & worm gear), belt conveyor, screw conveyor pulley belt adjust with motor, Belt joint pesting, bucket elevator, 4. Air compressor ( pressure plate, piston rod, piston ring, compression ring, Cylinder, Connector, Crankshaft, Non return valve), FDF & IDF Blower (shaft, bearing) with electrical connection for smooth running of the plant. 5. Operation & Maintenance of CO2 and De-Mineralized (DMP) Plant. 6. Prepare production report, stock report and other finished product with the help of Microsoft Excel software.
Engr. Mohammad Ashaduzzaman, MIEB's Contact Information
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