Emily C.
Product Development Manager @ Thousand
About
Experienced engineering leader with a strong background in product design, development, and quality management across diverse industries, including helmets, power tools, lighting, and soft goods. Proven track record of driving innovation, reducing costs, and improving product performance, while ensuring compliance with global safety standards. Skilled in leading cross-functional teams, collaborating with international manufacturers, and delivering impactful solutions from concept to production.
United States
San Diego
Consumer Goods
Product Design & Engineering, Regulatory Compliance, Supplier Coordination, Certification Testing, 3D Computer Aided Design (3D CAD), Technical Documentation, Cost Optimization, Project Management, Cross-functional Collaboration, Industrial Design, PTC Pro/Engineer, Solidworks, Microsoft Excel, EES, NI LabVIEW, TK Solver, PowerPoint, Matlab, Product Design, Product Development
Experience

Product Development Manager
San Diego, CA
- Led the end-to-end Product Development of bicycle helmets and accessories (concept to end-of-life), maintaining full accountability for on-time delivery, exceptional quality, and meeting all defined COGS and budget targets. - Oversaw the product development team responsible for key factory communication and hands-on development, while driving cross-functional alignment and guiding critical vendor negotiations to optimize production efficiency and costing. - Provided technical support and engineering direction by developing detailed CAD models and technical renderings, supporting new product development and existing product iterations. - Led global regulatory compliance, guaranteeing all protective gear adhered to mandatory standards (CPSC, ASTM, CE) by managing 3rd party testing laboratories and implementing rigorous quality control procedures.

Quality and Design Engineering Lead
San Diego, California, United States
- Lead design engineer for new products including bicycle helmets, accessories and bike lights - Created and maintained quality and inspection processes for all product categories - Managed compliance for helmets, lights and bike accessories, including CPSC, CE, UKCA, AS/NZS, Prop 65, REACH and CPSIA testing and certification processes - Work with suppliers to create new product throughout the design process from concept through mass production - Developed testing plan and procedures for new products - Created 3D CAD files and 2D drawings for new designs - Created photorealistic renderings for promotional materials, website product pages and packaging

Design Engineering Manager
San Diego, California, United States
- Designed and developed a portable rocking chair device with an adjustable mechanism to vary the stiffness to accommodate a large range of individual's needs - Created 2D and 3D components using Solidworks - Developed testing plan, designed testing rigs and analyzed testing data to optimize device performance - Created a design of experiments to determine the appropriate materials, heat treatment, and post-processing operations to optimize for both performance and cost - Worked with overseas factories to produce the mechanical components and integrate the soft-goods components into a final product - Developed quality criteria, critical to quality documents, and inspection plans to ensure product consistency

Senior Design Engineer
San Diego, California, United States
- Led design & development of a patented medical device (Class 1) from inventor grade prototype into full commercialization of concept - Responsible for design and engineering of the product from early prototype through production, including all 2D drawings, 3D CAD, manufacturing and testing specifications - Worked with local carbon fiber suppliers for prototyping and overseas suppliers for mass production - Performed FEA to analyze device function and optimize design

Senior Design Engineer
Carlsbad, California
- Designed creative new products for the golf bag market, including two patent-pending designs - Worked with industrial designers and product developers to help drive soft goods products from sampling through to production - Used Siemens NX to create CAD drawings for all molded or formed components, and worked with overseas suppliers to create new parts and assemblies - Assisted bag factories with production and quality issues, and developed solutions for manufacturing problems - Developed bag specifications and testing requirements

Sr. Design Engineer, Cordless New Product Development
Brookfield, WI
- Managed the mechanical engineering team for in-house lighting NPD - Worked to design handheld power tools from concept through production - Developed multiple patented mechanisms and tools - Created CAD models and drawings using Pro-E, SolidWorks and Unigraphics NX - Coordinated production through working with a team in Asia - Problem solved issues throughout the design process and the first three months of mass production - Helped run the recruiting process for engineering interns

Mechanical Engineering Co-Op, Pumps and Valves
Columbus, WI
• Worked to develop a new hydraulic battery pump to be put into production Summer 2012 • Designed a three-stage pump element that will go into production late 2012 • Created CAD parts, assemblies, and drawings using Pro/E • Performed lab testing on new products • Handled ECOs for pumps and valves team • Worked with vendors and suppliers to acquire quotes for new parts
Education

Mechanical Engineering
Academic Design Projects: • TapCap: Designed a 3rd party attachment for prescription pill bottles to simply and painlessly dispense a single pill • Singularity: Designed and built a robot with four independent drive pods, each capable of rotating 360 degrees for optimal drive control • Accessibility Box: Designed and fabricated a tool used to test buildings for ADA compliance Academic Recognition: • Best Overall Design at 2012 University of Wisconsin Undergraduate Research and Design Symposium for the TapCap • Tied for first place for Best Poster and Best Presentation at the 2012 University of Wisconsin Undergraduate Research and Design Symposium • Dean’s list (7 semesters)
Emily C.'s Contact Information
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