Ebenesh R.

• Implemented Quality Processes required to produce expansion joints for the aerospace industry. • Wrote more than 25 Quality and Engineering Procedures and updated the Quality management system to align with AS9100 requirements. • Achieved AS9100 Rev D certification for the organization within 5 months. • Developed Production Process to fabricate a highly complex Expansion joint for an Hydraulic accumulator circuit in an aircraft's Landing gear.

• Provided quotations for customers, designed and manufactured custom bellows and expansion joints. • Performed risk assessment for custom bellows manufacturing factoring costs, lead times and feasibility. • Managed a workforce of 8 welders, machine operators and supervisors. • Introduced new agile workflow, yielding an increase of up to 33% in productivity compared to historic data. • Performed QA for critical, high performance parts, to ensure the best quality product reaches the customer. • Pioneered company-wide implementation of AS9100 quality management systems. • Performed FMEA on aerospace parts and issued mistake-proofing corrective actions to resolve them. • Knowledgeable in EJMA Standard, ASME Sec VIII Div I, AWS D1.1, AWS D17.1. • Developing industry-first algorithm for expansion joint design to optimize performance and costing.

Designed, manufactured and supplied competitive solutions to SBUs to automate the current manufacturing, assembly and testing lines, boosting productivity at minimal cost. • Managed end-to-end engineering design process with minimum complexity and cost. • Liaised with multiple vendors to manufacture and procure designed components. • Worked with cross-functional teams to incorporate electronic systems. • Improved overall productivity by 50x by automation and by removing human error in testing. • Performed process planning, tradeoff analysis and benchmarking of existing processes. • Created and implemented designs focused on cost reduction, waste elimination and risk mitigation. • Designed and incorporated adaptable high pressure electro-pneumatic presses with force feedback. • Improved manufacturing /assembly tolerances of chain links of up to 5%.

Course specialized in Manufacturing and Design Innovation and Multi-Disciplinary Design Optimization. Core subjects included CAD, Continuum Mechanics, Linear systems and Convective Heat Transfer. RESEARCH WORK • Developed codes to study the farm-level wake effects of the on wind. • Designed a LaGrange based direct search algorithms for optimal turbine placement in wind farms. • Participated in meetings and active brainstorming sessions to offer creative solutions to problems • Proposed an NL-ESC based torque gain control model yielding upto 30% decrease in fatigue load and 20% increase in power as opposed to the baseline control algorithm of the 5MW NREL turbine. • Analyzed statistical uncertainty of wind power controlled by NL-ESC using C-type Gram Charlier series GRADING ASSISTANT: • Conducted critical design (GD&T and DFM) review of projects. • Evaluated student performance in statics and dynamics.

• Was one among the few students who were given additional training in CATIA based on CAD and Engineering Drawing proficiency shown during the course. • Design and Fabrication of Oldham’s Coupling. • Experimental Analysis of Composite Fabricated using Friction Stir Processing.