Durgesh -

Durgesh -

Plant Production and Maintenance Manager @ Polyfoam Limited

About

Production & Maintenance Manager | 9+ Years in PET Preform ManufacturingWith over 9 years of hands-on experience across India, Mauritius, and Tanzania, I specialize in optimizing Husky injection molding systems and driving operational excellence in high-volume manufacturing environments. My passion lies in solving complex technical challenges, reducing downtime, and leading teams to achieve production targets without compromising quality or safety.What I Deliver:🔧 Technical Expertise – Husky injection molding systems, automation, control system (electrical, electronics and hydraulic) ⚙️ Maintenance Excellence – Preventive maintenance strategies, root cause analysis, failure analysis, and a proven track record of reducing by 25%📈 Operational Impact – Increased production volume by 15%, reduced waste by 12%, and achieved 8% cost savings through process optimization and strategic procurement👥 Team Leadership – Trained and mentored 23+ technicians, fostering a culture of safety, continuous improvement, and technical excellenceI am currently seeking new opportunities and am open to roles in packaging, and manufacturing sectors. I am ready to relocate for the right opportunity.Let’s connect if you share a passion for manufacturing excellence, automation, or continuous improvement.Technologies: HyPET Series & HyPET HPP Series, H-PET AE, PLC Systems, Hydraulic Systems, Pneumatic Systems, Electrical Control Systems

Country

-

City

India

Industry

Plastics

Skill

RCA, Troubleshooting, Plant Operations, Strategic Planning, Operations Management, Project Management, Mechanical Troubleshooting, Electrical Troubleshooting, Continuous Improvement, Automation, Hydraulic Systems, Maintenance and Repair, Electro-mechanical Troubleshooting, Process Optimization (Manufacturing), Injection Molding

Experience

Polyfoam Limited

Plant Production and Maintenance Manager

Polyfoam Limited

LinkedIn
2025-4 - Present · 1 yr 6 mos

Arusha, Tanzania

• Successfully completed new Husky plant project from scratch, ensuring high-quality execution. • Maintain Husky injection molding machines, focusing on maximizing OEE and minimizing downtime. • Monitoring daily production SAP procedures • Optimized equipment layout and process workflows, resulting in enhanced production output. • Conduct regular inspections to ensure compliance with GMP and ISO standards. • Lead root cause analysis initiatives to resolve recurring breakdowns and improve equipment reliability. • Manage preventive maintenance scheduling, production planning, and waste reduction programs.

IFFCO Group

Production And Maintenance Engineer

IFFCO Group

LinkedIn
2020-3 - 2025-4 · 5 yrs 2 mos

Mauritius

• Managed end-to-end operations of Husky injection molding machines, increasing production volume through optimized equipment layouts. • Diagnosed and resolved electrical and mechanical breakdowns, reducing unplanned downtime. • New trial Molds & Performs with different resins • Handle new projects • Implemented cost-saving measures in materials procurement, maintaining quality standards while reducing expenses. • Conducted root cause analyses to identify improvement opportunities and implemented corrective actions. • Managed production schedules to ensure timely delivery of high-quality products. • Maintained 5S practices and adhered to safety instructions, GMP procedures, and ISO standards. • Develop and monitor the performance of multi-skilled work force and conceptualized need-based training programs to enhance skill set. • Conduct employers training programs & weekly, monthly product development programs.

Chemco Group

Production & Maintenance Engineer

Chemco Group

LinkedIn
2018-4 - 2020-2 · 1 yr 11 mos

Silvassa

• Maintained Husky machine production schedules, ensuring quality output with minimal delays. • Diagnosed and resolved electrical and mechanical faults, improving machine uptime. • Reduced production waste through workflow adjustments and team training. • Handled Mold, breakdown resolution, and quality documentation.

Rajkumar Automation Control Solutions

Automation Engineer

Rajkumar Automation Control Solutions

2017-6 - 2018-4 · 11 mos

Panipat

• Designed electrical control panels using SolidWorks and supervised installation for client machinery. • Performed PLC programming, HMI development, and SCADA configuration. • Repaired and commissioned AC drives (VFDs) for industrial clients. • Collaborated with cross-functional teams to implement automation upgrades.

Education

University of Staffordshire

University of Staffordshire

LinkedIn

Mechatronics, Robotics, and Automation Engineering

2013-6 - 2017-5 · 4 yrs

Durgesh -'s Contact Information

Email

******@***.com

Phone

(**) *** ****

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