Daniel Kraemer
Senior Thermal Mechanical Engineer @ Modern Hydrogen
About
I’m a Senior Thermal Mechanical Engineer with 18 years (incl. Ph.D. research) focused on clean energy innovation in thermal pyrolysis reactors, solid-state power conversion, and fundamental energy transport. Proven track record in design, fabrication, system integration & testing, delivering impactful solutions for hydrogen and solid-state power commercialization. Passionate about advancing sustainable energy through fundamental research, hands-on engineering and cross-functional collaboration.
United States
Bellevue
Research
Materials Engineering, Mechanical Engineering, Process Engineering, Matlab, Experimental Design, Renewable Energy, Solid State Power Conversion, Thermoelectrics, Solar Energy, NI LabVIEW, Heat Transfer, Radiative Transfer, SolidWorks (basic), Characterization, Materials Science, Photon Physics, Optoelectronics, Semiconductor Physics, Microsoft Office, Simulations
Experience

Senior Thermal Mechanical Engineer
Woodinville, Washington, United States
For the majority of my time as a Senior Thermal Mechanical Engineer I led and supported the development of advanced thermal-mechanical & electrical systems for next-generation energy technologies, with a focus on thermal pyrolysis reactors. Thermal Pyrolysis Reactors for Hydrogen & Carbon Production: o Led ideation, design optimization, and proof-of-concept testing of multiple reactor concepts o Conducted multiple experimental studies with an electrically heated pyrolysis reactor to increase our understanding of carbon deposition & removal which guided the operation conditions of a full-scale reactor. o Led the thermal-mechanical design of large-scale reactor vessels (up to 38 modules) with advanced cooling and sealing systems for safe operation. o Supported the full-scale single-module test stand development, instrumentation, and operational safety protocols. Throughout my tenure, I combined hands-on design, fabrication, and testing with system-level integration and cross-functional collaboration, driving innovations in clean energy technologies and contributing to the commercialization of hydrogen and carbon production from natural gas and thermionic power solutions.

Thermal and Mechanical Engineer
Bothell, Washington, United States
For the majority of my time as a Senior Thermal Mechanical Engineer I led and supported the development of advanced thermal-mechanical & electrical systems for next-generation energy technologies, with a focus on the development of Thermionic Converters (TEC) and their integration with home heating appliances: o Designed, fabricated, and tested refractory metal- and superalloy-based TECs for high-temperature operation (up to 1300 °C). o Developed high temperature hermetic metal-to-ceramic joints, high-temperature heat exchangers, and cesium-pressure-control strategies. o Spearheaded system integration of combustion-based TEC modules, including co-generation hot-water heaters and a 30 kW home-heating furnace prototype with commercial partners. o Innovated new burner concepts and cooling strategies to optimize converter performance.

Graduate Research Assistant
Cambridge, MA, USA
My research was mostly focused on fundamental energy transport, radiative heat transfer, solar power conversion, solid-state power conversion based on thermoelectric, photovoltaic, and thermionic effects and the manipulation of thermal transport properties of polymers. Some Research Highlights: • Developed and tested solar thermoelectric generators (STEGs) with record-high efficiencies --> Vacuum tube STEG design with large thermal concentration for rooftop co-generation application achieved 4.6% peak efficiency at 1 sun (7 times improvement over previous work) and 5.2% at 1.5 suns --> Concentrating STEG (CSTEG) design with segmented thermoelectric legs and high-temperature spectrally-selective solar absorber for concentrating solar power applications achieved temperature differences of up to 575 °C and peak efficiencies of 9.6% at 211 suns and 7.6% at 38 suns (~3 times improvement over previous work) --> CSTEG with high-temperature black paint solar absorber and a specularly reflective optical receiver cavity achieved similar peak efficiency • Demonstrated a record-high thermoelectric conversion efficiency of 8.5% at relatively low temperature difference of 225 °C for a novel MgAgSb-based material with hot-pressed silver contacts • Developed a novel steady-state method to measure the thermal conductivity of bulk samples; method is significantly simpler while maintaining high accuracy (error <5%) compared to existing steady-state methods • Developed a calorimetric method to measure the total-hemispherical emittance and solar absorptance of surfaces at temperatures from 100 to 600 °C with an error <5% • Involved in the design of high-temperature (600 °C) spectrally-selective solar absorbers with solar absorptance of ~0.91 and record-low emittance of ~0.15 measured at 500 °C. • Demonstrated record-high in-plane thermal conductivity for pure ultra-high-molecular-weight polyethylene

Research Assistant
Massachusetts Institute of Technology (MIT)
Cambridge, MA, USA
Continued the work on experimental demonstration of solar thermoelectric generators

Visiting Graduate Research Assistant
Cambridge, MA 02139, USA
Studied solar thermoelectric power conversion and design, built and performed proof of concept experiments of solar thermoelectric generators in the NanoEngineeing Group at MIT under the supervision of Prof. Dimos Poulikakos (ETH) and Prof. Gang Chen (MIT)

Graduate Research Assistant
Zürich Area, Switzerland
Conducted a theoretical study on the aerodynamics of a deformable blimp with fish-like propulsion mechanism at the Laboratory of Thermodynamics in Emerging Technologies (LTNT) in collaboration with the Institute of Fluid Dynamics (IFD) and the Swiss Federal Laboratories for Materials Science and Technology (EMPA) under the supervision of Prof. D. Poulikakos (LTNT), Prof. L. Kleiser (IFD) and Dr. S. Michel (EMPA)

Undergraduate Research Assistant
Ludwigshafen, Germany
Performed my dissertation research for my Dipl. Ing. in process engineering at BASF: Studied the fluid mechanics of fluidized bed reactors using a fiber-optical probe and performed drying experiments on a vacuum paddle dryer.

Summer Engineering Intern
Enova Energieanlagen GmbH
Germany
Planning of wind parks ( on- and offshore ) and Energy Management
Education
Daniel Kraemer's Contact Information
Phone
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