Ted Conley

• Invented solutions to system level issues including blockages in a parallel transport system for bulk solids, and resulting in 5 patent applications • Introduced and created tools and databases for a data-based problem-solving approach to issues with a complex material reclamation system for a 3D printer • Created over 50 parts spanning various subsystems for the HP 500 series 3D printer and oversaw their entire lifecycle from conception, to first CAD design, first prototype, integration into greater system, and hand off to manufacturing • Designed parts using polymer injection molding, bent sheet metal, molded silicone elastomer, and die cut foam technologies • Qualified the reliability of a positive pressure pneumatic powder displacement system using longitudinal life test data and statistical population projection. Used resulting conclusion to propose control and hardware changes that extended the life of the system by a factor of 5 • Led rapid root cause diagnosis efforts for multiple subsystems in manufacturing environment, as well as for internal and partner organization testing • Generated and executed full-factorial design experiments to characterize system performance using newly invented metrics • Coordinate with numerous internal teams such as safety, regulations, industrial design, and usability to ensure all cross-team requirements are met in final design • Oversaw new product integration in a manufacturing environment overseas which ramped up to 300 units per hour successfully

• Designed and implemented new control systems; designed and fabricated composite instruments; and improved the performance of existing instruments at the Laboratory for Laser Energetics (LLE).