Chad Lochner
Director, S&OP and Strategic Procurement @ Flexsteel Industries Inc.
About
Operations director with over 20 years of continuous improvement, manufacturing leadership and ERP implementation experience. Promoted through the organization from entry level engineer to top level leader. Along the way I’ve learned how to engage cross functional team members to drive to root cause problem solving to achieve operational and administrative goals.
United States
Quad Cities Metropolitan Area
Furniture
Cross-functional Team Leadership, Kaizen Leadership, Oracle ERP, Manufacturing Operations, Industrial Engineering, Oracle ERP Implementations, Collaborative Problem Solving, Problem Solving, Production Planning, Logistics Management, Lean Manufacturing, Planning
Experience

Director, Business Systems Transfomation
Muscatine, Iowa
Responsible for Planning to Deliver track for an Oracle implementation. Replacing 35+ year old legacy mainframe computer system. Successfully launched at six manufacturing locations and nine distribution locations across six brands in three separate deployments in February 2016, September 2016, and February 2018.

Director Of Operations
Muscatine, Iowa
Leadership of an 1100 member Office Furniture manufacturing operation. Drove key metrics for Safety, Quality, Delivery, Cost, and Member Morale. Financial Leadership responsible for signing off on all major equipment purchases including multimillion dollar metal cutting lasers and key woodworking equipment. Responsible for reporting all operational and distribution financials to the Allsteel brand leadership team.

Director Of Continuous Improvement
Muscatine, Iowa
Lead the Operations RCI team as well as Administrative RCI team for Allsteel Headquarters. Drove Manufacturing and Administrative waste elimination projects using visual tools and a strategic deployment methodology. Waste elimination focused in Sales (using buying models), engineered to order product development, and Product Data warehouse.

Plant Manager
Muscatine, Iowa
Lead a 450 member manufacturing operation. Responsible for Safety, Quality, Delivery, Cost, and member morale. Key Kaizen Project: Drove lean material delivery models to eliminate the use of racks to vertically store material. Established the material support team to deliver to the lines what was needed in the timing needed.

RCI Manager - Storage Plant
Muscatine, Iowa
Lead a kaizen promotion department of two engineers and one maintenance member. Achievements: Assisted in plant production startup (line transfer of Lateral production and Pedestal production). Kept and reported on Improvement newspaper and ordered largest raw material commodity. Coordinated and coached 40-50 Kaizen events per year for the plant. Determined where improvement efforts would be most effective. Responsible for leading plant cost savings efforts in 2006 - $543,000 net realized for the year.

RCI Engineer
Milan, Tennessee
Coordinated and participated on Kaizen events for the plant. Determined where improvement efforts would be most effective. Special Project to lead the move of seating lines to the Milan plant due to a plant closing. Coordinated transfer of equipment.

Manufacturing Services Engineer
Muscatine, Iowa
Recruiting: Attended engineering career fairs, interviewed engineering recruits, and hired several engineers. Bills of Material and Costing: Responsible for accuracy of monthly current cost roll and yearly standard cost roll. Answered questions about computer system capabilities and arranged for system changes as required.

Industrial Engineer
Muscatine, Iowa
Responsible for Engineering Recruiting, Labor Standards Audits, and Participating Kaizen teams. Special Projects: Led two teams of engineers in converting two plants to the HON Incentive Plan. One of the plants converted from a pay for performance plan and the other started with no incentive plan. Set labor standards and trained members on time card reporting. Completed both in the scheduled timeframe.
Chad Lochner's Contact Information
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