Carl Zalloum
Account Manager @ I-PEX
About
Helping engineers build great hardware with the right connectors.
United States
San Francisco Bay Area
Electrical & Electronic Manufacturing
Mechanical Integrity, Solid Modeling, Engineering, Hands-on Technical, Industrial Experience, Aircraft Systems, EASA, New Business Development, Interpersonal Skills, Connectors, Customer Satisfaction, Cold Calling, Research Skills, Technical Presentations, Analytical Skills, Business Process Improvement, Presentations, Client Relations, Manufacturing Engineering, Production Lines
Experience

Business Development Manager
San Jose, CA
• Drove new business development by identifying and securing design wins at startup companies • Built strong relationships with distributors, reps, and key engineering contacts • Utilized market intelligence and competitor analysis to craft compelling sales propositions • Collaborated with global engineering on new connector development initiatives

Mechanical Engineer
Tampa, FL
• Identified root causes of recurring engine component issues and improved reliability • Revised and updated CMMs to align with actual repair capabilities and regulatory requirements • Created and revised maintenance procedures to meet FAA/EASA compliance standards • Partnered with engineering, quality, and operations to streamline repairs and cut turnaround time • Led lean initiatives that reduced costs and improved shop floor efficiency

Mechanical Engineer
Boston, Massachusetts, United States
• Supported GridStar Battery development through hands-on component design and fabrication • Enhanced manufacturing efficiency by implementing process improvements • Identified cost-saving opportunities through materials analysis and supplier negotiations • Designed and fabricated battery components, ensuring precise manufacturing • Presented weekly design updates to multidisciplinary teams, aligning technical goals • Created site layout drawings to facilitate communication of project specifications with customers

Mechanical Engineer
Fremont, California, United States
• Led packaging design updates for key vehicle programs, including Model Y and 3 • Designed reusable shipping racks, reducing packaging costs by $1.5M annually • Created custom aluminum racks to address part damage, improving quality metrics • Coordinated with global suppliers to ensure timely delivery and inventory optimization • Collaborated with supply chain counterparts to identify cost-reduction opportunities • Reduced costs by $200K annually by reengineering metal shipment racks

Aircraft Maintenance Engineer
Beirut, Lebanon
• Took aircraft systems theoretical courses based on the ATA chapters • Assisted in the manufacturing of various fasteners for airplanes using CNC machines • Created carbon-fiber reinforcements for the aircraft body fairing using the resin infusion method • Inspected aircraft wheels using an eddy-current test to uncover the presence of cracks • Performed preventative maintenance and qualification test guides on full flight simulators according to the EASA requirements

Manufacturing Intern
Luna Press
Beirut, Lebanon
• Operated industrial packaging machines and modified machine tasks • Attended staff and business meetings with suppliers and customers • Learned the chain of production from design to final product

Technical Intern
Gargour Automotive Co.
Beirut, Lebanon
• Performed maintenance work on cars • Sales in the car showroom • Learned selling techniques and how to handle walk-in customers
Carl Zalloum's Contact Information
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