Ashraf Abdul Ghaffar

* Managed 200+ inspection & Construction projects across Egypt, Tanzania, South Africa, UAE, and Saudi Arabia. Achieving client satisfaction rates of 99%. * Increased revenue by 60% annually by expanding service offerings. * Introduced NDT techniques, and operational costs by 40%. * Trained 800+ members in NDT and PAUT technique, improving inspection efficiency by 80%. * Delivered 50+ training sessions to clients, improving system utilization rates by 40%. * Reviewed and approved over 500 quality documents, ensuring 100% compliance with client specifications.

Versatile Project Manager and QA/QC Head with a strong background in managing power construction projects from planning to handover, while ensuring strict adherence to quality and safety standards. Proven ability to lead cross-functional teams, coordinate task forces, and deliver projects on schedule. Skilled in quality management systems, inspection processes, and regulatory compliance, with a focus on efficiency, risk reduction, and client satisfaction.

* Lead the implementation and maintenance of Quality Assurance and Quality Control systems for all mechanical works in compliance with project specifications, codes, and international standards (e.g., ISO, ASME, ASTM, EN, ...etc). * Prepare, review, and manage ITPs, method statements, checklists, and procedures for mechanical systems including HVAC, plumbing, firefighting, and piping. * Supervise QA/QC teams and ensure timely inspection and testing activities in coordination with site execution teams. * Ensure all materials, equipment, and works meet approved technical submittals and project quality requirements. * Liaise with clients, consultants, and third-party inspectors for quality inspections, approvals, and audits. * Monitor and document non-conformances; initiate corrective/preventive actions and follow up on their closure. * Oversee testing, commissioning, and handover processes, ensuring all documentation is complete, signed, and in compliance with contractual obligations. * Prepare and maintain QA/QC logs, weekly/monthly quality reports, and final dossiers for project closeout. * Promote quality awareness through regular training sessions and ensure continuous improvement of site quality culture. * Support procurement, construction, and project management teams with technical guidance on quality-related matters.

* Implemented advanced QA methods, ensuring compliance with international standards. * Reviewed and approved over 200 quality documents, ensuring 100% compliance with client specifications. * Implemented advanced NDT solutions, inspecting over 3,500 critical joints. * Supervised welding activities across 3 material types, achieving a 95% defect-free rate. * Develop and implement project-specific QA/QC plans and procedures in line with ASME standards and client requirements. * Prepare and review ITPs, method statements, and checklists for HVAC, plumbing, firefighting, and piping systems. * Supervise QC inspectors and ensure inspections are carried out per approved ITPs and project schedule. * Coordinate with site teams, consultants, and third-party inspectors for quality-related inspections and approvals. * Ensure all materials, equipment, and installations comply with approved specifications and standards. * Identify non-conformities, issue NCRs, and follow up on corrective/preventive actions. * Review inspection reports, test results, and commissioning records for compliance and completeness. * Maintain QA/QC documentation, including test reports, certificates, and as-built records for final handover. * Generate quality reports and participate in internal/external audits and client meetings. * Provide training and promote quality awareness across site teams and subcontractors. * Strong knowledge of mechanical systems (HVAC, piping, plumbing, firefighting, etc.). * Familiarity with codes and standards (ASME, ISO, NFPA, SMACNA, etc.). * Proficiency in reading mechanical drawings and specifications. * Experience with testing, commissioning, and QA/QC processes. * Good communication, leadership, and documentation skills.

Trainer & instructor, In Field of Quality Control, Welding Inspection, NDT (VT, PT, UT, RT, MT, RTFI, PAUT), API (570), ASME (II, V, VIII, IX, B31.1, B31.3, B16.5), about 900 Colleague trained and qualified in different methods, codes, and standards.

✓ Review and Approval for WPS, PQR, WQT, Material certificates and NDT Procedures. ✓ Monitoring and following for all site welding activities for both above & underground systems. ✓ Verify NDT inspections (VT, PT, MT) at site are according to project spec. and procedure. ✓ Initiate necessary NCR & following it to be close and make preventive actions to avoid any similar situations. ✓ Monitoring and following for Painting & coating activates for both above & underground systems. ✓ Verify and Witness for WFT, DFT, Climate conditions, Holiday Test, and salt contamination test.✓ Verify and Validate PAUT Procedure, scan plans and all required calibrations for different diameters and thickness. ✓ Full Witness PAUT inspections and Evaluating for test raw data. ✓ Technical Support for all site members for any issues during Fit-up, Welding Consumables Handling, Welders skills, NDT Skills, valves direction installation with insulation kit and to deliver suitable documents as quality management system. ✓ Verify and Validate Flange management system procedure with Torque wrench, and Witness all flanges blots after torqueing to check its value

✓ Review and Approval for all documents related to the Quality file of projects as; ITP, WPS, PQR, WQT, Material certificates, Filler & Electrodes certificates and NDT Procedures, …. etc. ✓ Monitoring, following, and Witness for all site welding & Painting activities for both above & underground piping systems.