Ashish Kumar Dubey

Directing electrical and Instrumentation maintenance team to ensure safe and efficient operations of the dairy Unit along with utilities. Driving preventive maintenance programs for plant machinery and Utilities to minimize MTTR and MTBF to achieve plant efficiency. Develop and update maintenance procedures and schedules. OPEX cost reduction plan & implementation with innovative ideas. Ensuring compliance with safety regulations and standards. Managing vendor relationships for repairs and spare parts procurement. Providing training and development for maintenance staff. Identify opportunities for process improvements. Maintenance exposure in Cream separator, homogeniser, CIP System, Pouch filling machine Elecster, Tetra pack TBA 19, Bottle filling machine, ALSAFE, ALCIP, GIA separator and Stork homogenizer. liaisoning with government officials (DVVNL) for Power, safety inspection and Electricity billing. Implementation of Quality system SGA, Contribution in 5S & People Engagement.

Exposure in Preventive, Predictive (Condition monitoring) and breakdown maintenance of Utility Plants. Maintenance exposure in High Voltage 33 KV, Switchgears, HT/LT Ring mains system, Transformers, PCC & MCC panel, APFC panel, Earth pit, Power distribution system, 400 KVA UPS, 400 KW Solar plant, Boiler , Chillers, Air Compressors and Power backup system (DG up to 1000 KVA). Hands on experience on PLC (Allen Bradley/ Siemens), HMI/SCADA, AC/DC Drives, VFDs (Siemens/ Danfoss), AC and DC Motors, Sensors/ transducers, Flow, Pressure, Conductivity and Temperature measurement devices. Implemented cost saving projects to improve plant productivity. Achieved the KPI of maintenance, Safety, Quality, GE of the line. Electrical safety reliability of system & legal compliance like DG generation duty, PESO licensing Annual electrical inspection etc. Ownership of Electrical Safety Std. compliance & Audit observation compliance Implementation of Quality system SGA, DMS, 5S & Contribution in IL6S & People Engagement.

Maintenance and operation services to Tata motors Pantnagar Uttrakhand for his all the Electrical power distribution system on the behalf of siemens Ltd. Executed Preventive / Predictive and breakdown maintenance of transformers, SF6 Breakers, VCB, ACBs, Power distribution system , LT ring main system, Battery bank , battery charger, APFC and RTPFC, Automatic changeover panel, Motors up to 350 KW and Plant illumination system. Hands on work experience of reliability centered maintenance like Vibration analysis, Power analysis, thermography. Power consumption reports and data analysis.

Preventive , Predictive and breakdown maintenance of Rolling mills , Slitter machines, Cut to length machine, corrugation machine, Profile line, and EOT cranes.

Preventive, Predictive and breakdown maintenance of Channel melting induction furnace, Hot and Cold Rolling mills, Face milling, Slitter machines, Cut to length machine, DAP line, DP line and EOT cranes. Hands on experience on PLC (Allen Bradley/ Siemens), HMI/SCADA, AC/DC Drives, VFDs (Siemens/ Danfoss), AC and DC Motors, Sensors/ transducers, Flow, Pressure, Proximity sensor and Temperature Controller , RTD /thermocouple.

Preventive, Predictive and breakdown maintenance of Thermoforming machine, slicing machine, Hydraulic Press cutting machine .