Asad Hayat
Sr. Process Engineer @ Domtar
About
As a Process Engineer in the pulp and paper industry, my expertise spans across diverse aspects of production, including northern bleached softwood and hardwood kraft pulp and linerboard facilities. My experience has equipped me with a deep understanding of chemical process optimization and efficiency enhancement. Skilled in collaborative team environments, I excel in research, process improvement, and implementing innovative solutions. My commitment lies in maintaining high-quality standards and adhering to environmental compliance, making a substantial contribution to the pulp manufacturing sector.
United States
Ashdown
Packaging & Containers
Process Engineering, Manufacturing Process Improvement, Quality Management, ISO 14001, Environmental Management Systems, ISO 9001, Auditing, quality management system, Chemical Process Engineering, Product Optimization, Process Optimization (Manufacturing), Project Management, Environment, Health, and Safety (EHS), Paper Industry, Data Trend Analysis, Corrective Action Planning , Compliance Management, Compliance Monitoring, Data Modeling, Research
Experience

Sr. Process Engineer
Ashdown, Arkansas, United States
Provide technical leadership and process optimization support across all three fiberlines at Domtar’s Ashdown Mill, one of North America’s largest integrated pulp and paper facilities. I focus on: Process Optimization & Troubleshooting – Driving improvements in digester, screening, oxygen delignification, bleaching, and washing systems to enhance fiber quality, efficiency, and reliability. Cross-Fiberline Support – Delivering solutions and technical guidance across multiple production lines, ensuring consistency in operations and alignment with mill-wide performance targets. Continuous Improvement – Leading initiatives that reduce variability, optimize chemical usage, and increase throughput while maintaining product quality. Safety & Compliance – Supporting HAZOPs, risk assessments, and process safety management to uphold operational excellence and environmental responsibility. Collaboration & Leadership – Partnering with operations, maintenance, and corporate teams to deliver cost savings, sustainability improvements, and long-term reliability strategies.

Process Specialist
Boyle, Alberta, Canada
• Optimize processes and troubleshoot operations for efficient process monitoring at Alberta-Pacific Forest Industries Inc. • Collaborate with the team to enhance process engineering techniques for improved productivity. • Implement solutions to streamline operations and enhance overall efficiency.

Process Engineer
Port Mellon, British Columbia, Canada
Focused on optimizing Fiberline operations, particularly the Kamyr continuous two-stage digester. Responsible for monitoring and analyzing process performance, troubleshooting issues, and implementing improvements to enhance production efficiency, reduce costs, and maintain product quality. Actively managed digester-level control, impregnation vessel performance, and key parameters such as MCC and BC temperatures to ensure process stability. Additionally, I conducted moisture and tensile strength analyses, correlating raw material properties like wood species and digester variables to product quality and led trials to improve pulp strength.

Chemical Engineer in Training (EIT)
Port Mellon, British Columbia, Canada
Engaged in extensive research and analysis, gaining insights into enhancing efficiency and minimizing environmental impact. The role involved collaborating with experienced engineers and operational teams, offering a valuable opportunity to observe and contribute to process improvements and understand key production challenges.

Process Engineering Co-op
Toronto, Ontario, Canada
• Managed and supported key production optimization projects, involving extensive data collection, analysis, and technical reporting. • Conducted comprehensive root cause analysis to identify factors affecting product quality, collaborating with operations teams for effective solution implementation. • Played a pivotal role in complaint management, analyzing trends and working alongside process engineers to refine production processes. • Prepared and reviewed detailed non-conformance and technical reports, focusing on production performance, efficiency, and identifying operational challenges. • Developed and curated technical Standard Operating Procedures (SOPs) for production positions, enhancing work practices and procedures.
Education

Project Management
Gained expertise in managing projects of varying complexity from start to finish. Acquired skills in project planning, scope, cost, and time management, balancing client expectations. Learned organizational agility through Scrum, enhancing the ability to lead teams to successful outcomes and meet stakeholders' needs.
Asad Hayat's Contact Information
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