Armando A. Petitjean
Manager, Product Development Engineering - AIR @ Nike
About
Positive Technical leader who values Equality, Integrity, Challenge and Creativity. Results-driven decisions maker in plastics process and materials engineering with lean manufacturing and problem solving expertise.
United States
St Charles
Retail
Foam Materials, Tooling Design, Commercialization, Team Leadership, Management, Technical Leadership, Plastic Extrusion, Polymer Compounding, Research and Development (R&D), Product Development, Quality Assurance, Materials Science, Packaging, Plastics, Energy, Engineering, Thermoforming, Business Development, Manufacturing, Business Planning
Experience

Manager, Product Development Engineering - AIR
St Charles, MO
Leading AIR Product Development Engineering team in AirMax 93 site. Supporting airbags manufacturing operations and Innovation programs in Thermoforming and Zoom. Partnered closely with manufacturing operations, maintenance, quality, and supply chain teams to standardize best practices, reduce waste, and improve equipment reliability. Providing cross-site leadership collaboration for technology, tooling and processes standardization to improve and optimiza global capabilities.

Manager, Product Development Engineering - Materials, Foam - Vietnam
Ho Chi Minh City, Vietnam
Led commercialization of ReactX Foam, successfully transferring laboratory development into full-scale reactive extrusion manufacturing in Vietnam. Directed major equipment upgrades, process optimization, and critical process safety systems—including explosion prevention and nitrogen blanketing—to establish safe, stable, and high-volume production capability. Served as a member of the Vietnam Site Leadership Team, representing Product Development Engineering in strategic planning, cross-functional alignment, and annual engineering budget management in partnership with Finance. Enabled close collaboration across the global Air MI Materials organization while building strong partnerships with footwear factories, suppliers, and Nike Global Chemical Engineering teams across Asia to accelerate commercialization, strengthen technical decision-making, and improve execution. Developed the Vietnam Materials PDE strategy aligned with Air Manufacturing Innovation priorities and Nike sustainability goals. Led strategic color development initiatives by creating the X14-React Color Strategy, aligning Nike Footwear Color teams with Air MI manufacturing capabilities, establishing standardized seasonal approval processes that improved speed, consistency, and cross-functional execution. Drove adoption of new digital tools by implementing iMatch technology, developing team capability through training and process integration, reducing foam color-matching time by 80%, improving pigment utilization, and increasing overall operational efficiency. Managed technical suppliers for materials and extrusion equipment, establishing governance processes that improved supplier capability, quality, readiness, and long-term performance across Asia-based vendors.

R&D Corporate Process Engineer
Lawrenceville, GA
Corporate Technical Resource – Foam Sheet Extrusion, Thermoforming & Packaging supporting multiple Dolco Packaging plants nationwide in high-volume production of egg cartons, food service containers, and meat/poultry trays in polystyrene foam and PET. Provided cross-site engineering leadership for extrusion, thermoforming, and packaging operations to improve safety, quality, throughput, and cost performance. Delivered technical training and troubleshooting support in process optimization, tooling, automation, and equipment reliability. Led capital projects involving new equipment and line upgrades, including specifications, vendor management, FATs, installation, commissioning, start-up, training, and handoff to production. Served as primary liaison with OEMs, driving equipment modifications and continuous improvement initiatives that increased efficiency, product consistency, and material utilization across multiple facilities.

Production Manager/Process Engineer
AP4 BUSINESS LLC
Miami/Fort Lauderdale Area
Project Manager for start-up thermoforming operation for OPS and PET trays and clamshell containers. Collaborated with tooling manufacturer on clamshell and cake domes product development and tooling design for GN cut-in place and Lyle in-line trim thermoforming machines. Thermoforming set-up and training for roll fed machines including Lyle inline trim and GN contact heat thermoformers.

Manufacturing Operations Manager
APOPLASTIC C.A.
Venezuela
Technical resource for Blister packaging using heat and RF sealing on PVC, PET and PETG materials. Skin packaging and OPS containers. Managed machine resources to ensure productivity and minimal downtime. Managed a contract packaging workforce of 160 employees with 5 direct reports. Developed production and quality SOP's and HACCP control plans. Ensured all employees follow industry standard health and safety guidelines.
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