Amr Alaa

• Oversee the full manufacturing lifecycle of masterbatch production, from raw material procurement to finished products, ensuring production targets, quality standards, and strict compliance with occupational safety and health (HSE) regulations. • Plan, schedule, and optimize production on masterbatch lines, integrating safety protocols, risk assessments, and capacity planning into daily workflows. • Monitor production KPIs, analyze deviations, implement corrective actions, and drive continuous improvement initiatives to enhance both operational efficiency and workplace safety. • Lead cross-functional teams, assign responsibilities, conduct performance evaluations, and promote a culture of safety, quality, and operational excellence. • Coordinate with Laboratory, Quality, Maintenance, and Warehouse teams to ensure smooth, safe, and compliant operations. • Develop, enforce, and audit safety procedures, conduct regular safety inspections, and implement preventive measures to reduce workplace incidents. • Manage quality control processes, color matching (ΔE), and laboratory operations to ensure consistent product performance. • Implement waste reduction strategies, optimize workflows, and efficiently recycle masterbatch mixtures to maximize cost-effectiveness. • Prepare production, safety, and quality reports, providing actionable recommendations to management for operational and safety improvements.

• Supervised the development, testing, and quality control of masterbatch formulations to ensure consistency and compliance with technical specifications. • Led the laboratory team, delegated tasks, and monitored technical performance according to SOPs. • Evaluated and approved raw materials before production, ensuring readiness for manufacturing. • Coordinated with Production to guarantee optimal color matching and operational efficiency. • Performed all levels of color matching for polypropylene (PP) and polyester (PBT–PET) yarns, using Spectrophotometer to measure color differences (ΔE). • Oversaw pigment quality testing, analyzed results for compliance, and successfully passed the Farnsworth–Munsell 100 Hue Test. • Prepared laboratory reports, maintained quality records, and ensured adherence to technical standards.

• Implemented comprehensive occupational safety and health programs across all manufacturing and industrial operations. • Conducted regular risk assessments, hazard identifications, and emergency preparedness drills to ensure workplace compliance with local and international OSH standards. • Developed and delivered safety training programs, including first aid, fire prevention, emergency evacuation, and PPE usage. • Monitored adherence to safety regulations, OSHA guidelines, and company-specific health protocols, ensuring full regulatory compliance. • Investigated workplace incidents, prepared detailed safety reports, and recommended corrective and preventive actions. • Collaborated with management, production, and maintenance teams to integrate safety measures into daily operations. • Promoted a culture of safety awareness and continuous improvement, reducing workplace accidents and enhancing operational efficiency.

• Provided technical supervision for masterbatch department operations, ensuring consistent product quality. • Analyzed and resolved color deviation issues and implemented corrective actions. • Recycled masterbatch mixtures efficiently within production lines. • Re-operated polypropylene mixtures on BCF production lines. • Collaborated with the laboratory to control the technical and color properties of products. • Trained new engineers and technicians on SOPs and operational standards. • Contributed to process optimization and efficiency improvement initiatives.

• Operated and monitored production lines for polyester and polypropylene yarns. • Worked on Spin Boy machines, managing operational parameters and temperature settings. • Monitored product quality during operations and intervened immediately for deviations. • Followed company safety and quality procedures. • Prepared shift reports and recorded daily production data. • Supported production teams in troubleshooting technical issues.