Alessio Ciuffi
Lead Industrialization Engineer @ Everex
About
Mechanical engineer, with experience in the design and industrialization of mechanical automation systems and in the management of a large scale AM production. My professional goal is to make use of my acquired and future knowledge to improve human life quality. I thrive in challenging contexts, which I face relentless, promoting cooperation over competition. Interests: mechanical design, product industrialization (DFM/A), manufacturing process improvement (conventional and additive).
Italy
Florence
Mechanical Or Industrial Engineering
DFAM, DFM, HP MJF, Mechanical design, LCA, Eco design, Additive manufacturing, 3d scanning, SolidWorks, Materialise Magics, Unigraphics NX, Siemens NX, CATIA, CAD, CAE, Design for additive, Automotive passive safety, Life Cycle Assessment, Analisi agli elementi finiti, Progettazione sostenibile
Experience

Lead Industrialization Engineer
Firenze, Toscana, Italia
IT: Responsabile Industrializzazione e gestione produzione AM Everex s.r.l. [~120 NOE (2024); 30M€ Rev (2023)] is an italian company which designs and manufactures In Vitro Diagnostic machines (IVD) and automatic vending machines. Below, my main duties: In charge of the new Production Engineering Department (3 engineers), with a focus on: • DFM/A for new products; • Assuring a smooth transition from the first prototype to series production; • Knowledge transfer from R&D to manufacturing during the start of production; • Troubleshooting everyday manufacturing and assembly issues; • Continuos improvement of manufacturing and assembly processes

R&D Mechanical Design Engineer and AM Management
Firenze
IT: progettista meccanico e gestione produzione AM (Ufficio Tecnico) • Mechanical engineering activities on in vitro diagnostic machines: mechanical, thermal, hydraulics design, hand calculations, FEA, GD&T, BOMs management; • Management of a large scale additive production, based on 2 HP MJF systems, with an average volume of ~7000 cm³/day or ~9,7k components/month (2023 production: 107k parts!). Direct resposibility of 2 engineers and 3 operators, management of everyday production issues, maintenance operations and improvement of the AM process.

Curricular Internship
Firenze, Toscana, Italia
• MADYMO virtual environment modeling for the efficacy assessment of a novel motorcyclists' passive safety device; • Design and test of car-motorcycle-dummy-helmet-device multibody-FE models; • Theorization of a crash configurations automation method, implemented in Hyperstudy; • Automatic execution of 150 crash simulations (explicit FE solver); • Data analysis, regarding dummy's biomechanical indexes and vehicles' cinematic parameters.
Education
Alessio Ciuffi's Contact Information
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