Aldy Dwi Herviandy
Maintenance and Production Engineer @ Sonoco
About
Saya tidak hanya memperbaiki mesin; saya mengoptimalkan sistem. Dengan latar belakang Teknik Industri, fokus utama saya adalah menjembatani antara efisiensi produksi dan Kehandalan Pemeliharaan/Aset (Maintenance). Selama di Sonoco dan di Bayer, saya mengintegrasikan prinsip Lean Manufacturing dan Continuous Improvement untuk meminimalisir downtime dengan memastikan standar HSE tetap di level tertinggi dan Mempertimbangkan aspek Quality. Saya percaya bahwa setiap masalah di area produksi memiliki solusi berbasis data—baik itu melalui Root Cause Analysis (5 Why, DMAIC) maupun digitalisasi proses menggunakan Power BI. Spesialisasi: Maintenance: Preventive & Corrective, CMMS, Troubleshooting. Lean & CI: VSM, Poka-yoke, 5S, Six Sigma. Safety: HIRA, JSA, RULA-REBA. Tools: Power BI, Power Apps.
Indonesia
Purwakarta
Paper & Forest Products
Value Stream Mapping, Lean Six Sigma, Team Leadership, Microsoft Project, Conflict Management, Good Manufacturing Practice (GMP), Manufacturing Engineering, Infor Enterprise Resource Planning (ERP), Forecasting, Technical Equipment, MTBF, Equipment Maintenance, CMMS, Maintenance Planning, Maintenance Management, Preventive Maintenance, Troubleshooting, Engineering, Data Analysis, Process Improvement
Experience

Maintenance and Production Engineer
Subang, West Java, Indonesia
• Lead and handle implementation improvement projects in Total Productive Maintenance, Six Sigma, and Lean • Enhance and facilitate Margin Improvement, 5S, SQDMC activities, Innovation tools, CI culture, and people capability development • Drive and support digitalization transformation using power BI to maintain the KPI matrix and site goals • Perform data analysis on performance metrics by discovering the source of losses to ensure areas are improved and sustained in safety, quality, cost, and efficiency

Manufacturing Leader
Depok, West Java, Indonesia
• Establish standards to sustain base condition via CIL (Cleaning, Inspections, & Lubrications), CL (Center Line) & develop excellence in CO (Changeover) • Coach standard execution across the teams with loss-oriented practice • Lead, responsible, & Manage losses in process area & track improvement Support Lean & Six Sigma projects: - Created new dashboard perfomance dialogue - Reduce change format activity time by almost 40% - Develop a new centerline format using a scientific-based centerline - Hypercare for recurring problems and make permanent improvements to increase OEE by 2% - Support changes related to unit parts that experience accelerated damage by changing several machine designs - Involved in Asset ownership training for Leaders, Technicians and operators - Lead changes in Autonomous Maintenance activities (Cleaning, Inspection, Lubrication) to prevent minor problem stops - Create One Point Lessons (OPL) in several product change activities to optimize changeover time

Maintenance Planner
Cimanggis, West Java, Indonesia
• Create or modify Task Plan and Preventive Maintenance (PM) schedules in the database. • Created a Preventive Maintenance Work Order (WO) every month from the PM Schedule that has been recorded in the CMMS INFORM EAM database • Coordinate technical steps for construction, modification and maintenance of facilities and Technical Systems.

Manufacturing System Staff
Depok, Jawa Barat, Indonesia
• Lead, manage and implement successfully drive daily improvement of top losses issue that occur in the production area • Lead and implement improvement projects that prevent or reduce quality, safety, and unplanned downtime issues • Execute Six Sigma projects based on DMAIC, PDCA, FMEA and A3R approaches to increase OEE from 36% to 42% • Responsible for 3M preparation (Man, Machine and Material) in scheduling preventive maintenance

Equipment Technician
Depok, Jawa Barat, Indonesia
• Perform maintenance programs (Preventive Maintenance, Repair Maintenance, and Breakdown Maintenance) Technical systems in the production and packaging areas according to standard procedures related to monitoring systems and Computerized Maintenance Management System • Support the implementation of corrective and preventive actions (CAPA) related to technical systems in the production and packaging area with a closing target of 95% per month • Responsible for observing, identifying and reporting abnormalities found during maintenance or repair activities • Support and assist the process if hazard identification and HSE risk assessment are related to activities in the work area

Team Lead Packaging
Cimanggis, Jawa Barat, Indonesia
• Have knowledge of GMP, HACCP, ISO, and CPOB documents • Authorize the work carried out by operators in the work area every day • Responsible for machine productivity, production quality, and safety in the work area • Create and check control items (action logs) such as on safety aspects, quality aspects, abnormalities, and center line on machines • Create daily reports and Pareto charts for handover to the next shift • Create deviation documents, hazard reports, and non-conformity materials • Troubleshoot problems that arise in the work area as well as analyze and provide solutions with Corrective and Preventive Action (CAPA) • Analyze and follow up production data such as input-output, OEE, loss, etc • Leading and implementing projects that reduce planned downtime 20% in the production process using the Six Sigma method • Successfully coached operators with the Technical Academy program related to the harmonization of the skill matrix between operators

Packaging Operator
Cimanggis, Jawa Barat, Indonesia
I joined Bayer Indonesia in May 2016 and began my career as an operator. I have a unique opportunity to receive special training in addition to training in the aspects of safety, quality, and GMP documents. One is the Cimanggis Technical Academic (CTA), which performs the learning process according to the work area by starting methods from the introduction of the machine chain, operate, and troubleshooting
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