Ajinkya (AJ) Shirude
Staff Technical Program Manager @ Zipline
About
Passionate about making amazing products by leading teams to solve complex engineering problems using First Principles thinking
United States
Palo Alto
Computer Software
Program Management Professional, Technical Staff Management, Senior Program Management, Managing Technical Personnel, Analytical Skills, Product Development, Catia, Matlab, Six Sigma, Microsoft Office, Engineering, Unigraphics, Lean Manufacturing, Manufacturing, AutoCAD, Pro Engineer, GD&T, Mechanical Engineering, Teamcenter, Project Management
Experience

Staff Technical Program Manager
Palo Alto, California, United States
High Voltage Battery Model S, Model X, Semi Truck, Cybertruck • Helped Ideate and launched Battery Pressurization system in Cybertruck – detects Leaks using Air Pressure through pressure sensors in battery pack by seamlessly integrating HW / SW (Patent pending) • Presented distilled information in weekly exec program reviews to set direction and resolve escalations • Chaired small breakouts with key stakeholders to find common ground to align on next steps using data • Led targeted technical deep dives for Model S & X to resolve engineering, manufacturing and supply chain challenges using JIRA, Confluence, SharePoint– achieving a 100% On-Time Launch • Followed Agile development process by defining requirements to quickly iterate and test multiple designs in parallel to meet Tesla’s aggressive timelines from Concept to Launch • Spearheaded launch of Tesla’s largest vehicle battery on Semitruck establishing new market segment • Oversaw integration of Cell Design iterations by understanding details and creating validation slates • Defined scope, schedule and design requirements in Polarion, in alignment with architecture goals • Developed standardized program management tools for part tracking and Lead times, Design requirements, RASIC for working teams resulting in management efficiency • Successfully coordinated activities across cross-functional teams such as Change Control, sourcing strategies and validation plans for on-time Production Line Readiness and smooth Integration • Setup metrics and dashboard tracking for Quality teams during Validation builds and ramp • Mentored 6 junior TPMs & interns; and facilitated biweekly forums for cross-pollination of knowledge • Lead Product / Program manager for Cybertruck Terrestrial Armor package for protecting battery

Senior Program Manager
Novi, Michigan, United States
12V Li-ion Low Voltage Battery • Managed a team of global PM’s to launch entire 12V product line, increasing revenue 240% • Led cross-functional teams of Mechanical, Cell, SW, HW, Systems, Application, Test, Purchasing, Quality and Adv. Mfg on 12V Li-ion programs from Concept to Mass production • Executed strategic programs on 6 key Accounts across US, Germany and UK boosting client satisfaction • Helped create Abuse Safety standards at Porsche for Li-ion pouch cells for integration into Taycan • Oversaw supply chain operations managing 15+ vendors, achieving 90% cost targets while ensuring quality through rigorous audits for meeting project milestones • Built comprehensive business cases to increase profitability 30%, Budget & Timing plans in MS Project • Implemented APQP (Phase Gate) process, streamlining tasks and developing effective mitigation plans • Enhanced Customer Communication by identifying Risks, Opportunities and Tasks early on • Conducted DFM, pFMEA, Control plan and dFMEA reviews with key stakeholders for smooth launch

Engineering Team Lead, Product Development
Lisle, IL
Global Body Engineering Exteriors Engineered innovative & aesthetic Exterior components: Hood, doors, bumper, badging and headlights Managed global teams in 3 countries by using technical acumen in mechanical & electrical components Partnered with Marketing for customer-focused technical strategy, and Product Compliance teams. Lead engineering interface on strategic partnerships: CAT, General Motors, Cummins and Ford to Introduce New Exteriors front end design- International CV

Senior Product Development Engineer
Lisle, IL
Global Body Engineering Exteriors Design Engineer for International LT Front Chrome & Molded in color Grille, Bug screen, hood latch & hinge, hood opening shock absorber, torsion bars Design engineer on all injection molded Badging- critical to brand image: International, LT, RH, MV, HV, ES series Constructed Financial models analyzing NPV to make informed investment decisions driving design Coordinated Prototype builds and design validation activities for New models Project and configuration management towards integrating new Cummins and International engines across vehicle platforms Oversaw Regulatory and Federal Compliance for Exteriors across heavy truck product portfolio Mentored new engineers Purdue Navistar Recruiting Campus ambassador Recognized for going Above and Beyond twice

Product Development Engineer
Lisle, IL
Global Body Engineering Body-in-white Exteriors Design engineer for various sheet metal LoadStar cab-in-white components such as A/B-Pillar, door frame, front crash structure, roof Creative Problem Solving to identify and meet design requirements, dfmea, test slate Met aggressive Project timelines and cost targets by leveraging cross functional expertise Reduced warranty spend using root cause analysis on sustaining programs such as 5000/9000 series Delivered on Cost reduction goals to increase bottom line profit by deep diving into field data and product requirements vs design

Intern
Microfluidic Innovations
West Lafayette, Indiana, United States
Designed enclosure for company’s Lab-on-chip technology Developed local vendor base for achieving a cost efficient supply chain System integration for consolidated product offering Integrated pressure-vacuum pumps for lab-on-chip technology

Intern
Nano-Rad, LLC
West Lafayette, Indiana, United States
Established engineering standards for the organization Helped in raising capital by presenting Business plan to VC’s and angel investors

Intern
Humdule Engineers
Pune Area, India
Manufactured and collaborated in designing Power plant boilers, economizers and headers
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