Ajay Pal

🔹 Managing Complete Operations: • Responsible for overall coordination and control of man and machine utilization. • Ensuring efficient shift operations and inter-departmental collaboration. 🔹 Customer Support & Delivery Commitment: • Leading customer support activities with a focus on on-time job completion. • Maintaining committed lead times and ensuring quality deliverables. 🔹 Leadership & Communication: • An effective communicator with proven leadership skills. • Guiding teams across shifts and ensuring smooth communication flow. 🔹 Manufacturing Unit Oversight: • Leading a manufacturing unit equipped with VMC and ZNC EDM machines. • Overseeing all shop floor activities and ensuring process optimization. 🔹 Mold Development & Tooling: • Specialized in developing new injection molding tools. • Managing mold trials and validation processes. 🔹 Mold Maintenance & Modifications: • Handling ECNs (Engineering Change Notes), mold maintenance, and corrections. • Ensuring minimal downtime and consistent mold performance. 🔹 Electrode & Mold Design: • Designing electrodes for EDM operations. • Creating and modifying mold designs as per product requirements. 🔹 CNC Programming: • Creating VMC (Vertical Machining Center) programs for precision tooling. • Ensuring machining accuracy and surface finish quality. 🔹 Training & Team Development: • Providing structured training to operators and engineers. • Enhancing skill levels to improve team productivity and efficiency. 🔹 Documentation & Traceability: • Maintaining detailed records for all molds manufactured and reworked. • Ensuring full traceability and documentation for audits and process improvement.

*Design and Drafting of Injection mould components *Reverse engineering *Designing Edm electrodes *Generating 3 axis VMC machine programs through Delcam Powermill CAM software *Generating Electrode coordinate drawing for ZNC EDM machines. *Data collection & record maintaining of Moulds Manufactured and reworked. *On matters related to the Quality Assurance and Quality Control *To control and coordinate the entire operation man and machine utilization also. *Responsibility for all customer support and job completion with committed lead time. *An effective communicator with strong leadership skills. *To interact with all related departments during shifts. *Troubleshooting molding defects

Design and Drafting of Injection mould components Reverse engineering Designing Edm electrodes Generating 3 axis VMC machine programs through Delcam Powermill CAM software Generating Electrode coordinate drawing for ZNC EDM machines.

Training to associates regarding, 5-s, Poka Yoke, KAIZEN, SAFETY, 7 QC, PPAP. 3&5 Axis VMC machine operating and setting of fixtures. Generating Programs for VMC machine 3 Axis