Ahmed Ali

Ahmed Ali

A @ Refinery29

About

Process operations and risk management professional with +17 years of experience across refinery and petrochemical industries, specializing in commissioning, start-up, operational excellence, and process safety.Throughout my career, I have worked in complex operational environments where safety, reliability, risk awareness, and decision-making under pressure are critical to business continuity and plant performance.My experience includes commissioning and start-up activities, refinery and petrochemical operations, incident investigation, process safety management, operational risk assessment, energy efficiency, and leadership within multidisciplinary operational teams.Alongside my operational background, I continue to invest in professional and academic development through PMP®, RMP® - PMI, NEBOSH PSM, Leadership Excellence certifications, and PhD holder focused on sustainable wastewater treatment technologies and environmental applications of nanoparticles.Today, my professional interest is increasingly focused on the intersection of:• Energy Transition• Sustainable Industrial Operations• Process Safety & Risk-Based Leadership• Operational Excellence• Environmental Sustainability in Heavy IndustryI believe the future of industry depends not only on technical performance, but also on safer, smarter, and more sustainable operational thinking.

Country

Bahrain

City

Manama

Industry

Oil & Energy

Skill

Minitab, Design of Experiments (DOE), Waste Water Treatment Plants, Interdisciplinary Collaboration, Advanced Environmental Research, Response surface method ( RSM) , Scientific Writing & Publication, Innovation & Problem Solving, Academic Leadership, Optimization, Application of Nano particles , Waste Management, Environmental Monitoring, Field Research, Environmental Impact Assessment, Environmental Policy Analysis, Sustainable Development, Air Pollution, Renewable Energy Solutions, Scientific Research

Experience

Refinery29

A

Refinery29

LinkedIn
2022-7 - Present · 4 yrs 3 mos

Bahrain

Salesforce

Senior Panel Operator (DCS)

Salesforce

LinkedIn
2020-1 - 2022-6 · 2 yrs 6 mos

Suez

- Successfully participated in pre-commissioning, commissioning, and startup of the Asphalt Unit including AR Residue, HVGO, LVGO, and MVGO processing systems - Contributed to achieving safe and stable startup operations through successful execution of DCS logic verification, loop checks, loop testing, and integrated system testing - Supported validation and commissioning of Yokogawa DCS, ESD logic, Fire & Gas systems, and fail-safe operational philosophy for critical refinery units - Operated and supervised refinery process units through Yokogawa Distributed Control System (DCS) to ensure safe, stable, and efficient plant operations - Coordinated closely with field operators, commissioning teams, maintenance personnel, and engineers to optimize plant performance and operational reliability - Participated in pre-commissioning, commissioning, and successful startup activities of the Asphalt Unit, ensuring smooth operational transition and system readiness - Conducted mode testing and functional testing of process control systems to ensure safe operation under normal and abnormal conditions - Monitored process parameters including pressure, temperature, flow, level, alarms, and control loops to maintain process optimization and operational efficiency - Assisted in troubleshooting process upsets, alarm management, control valve issues, instrumentation malfunctions, and system abnormalities - Applied Process Safety Management (PSM), Permit to Work (PTW), Lockout/Tagout (LOTO), and refinery HSE standards during operational and commissioning activities - Supported operational readiness, system handover, punch list clearance, and startup preparation activities during project execution phases - Maintained accurate operational logs, shift reports, alarm records, commissioning documentation, and handover reports - Participated in shutdown, turnaround, and emergency response activities to maintain plant safety and minimize downtime

Oil & Gas Jobs by Rigzone

Team Lead

Oil & Gas Jobs by Rigzone

LinkedIn
2017-12 - 2019-12 · 2 yrs 1 mo

Alexandria, Egypt

- Promoted from Control Room Operator (DCS) to Team Lead based on operational performance, leadership capabilities, and technical expertise. - Successfully participated in pre-commissioning, commissioning, and startup activities of the Naphtha Hydro Treating (NHT) Unit, contributing to safe and stable plant startup. - Led refinery and oil & gas operational teams to ensure safe, stable, and efficient plant operations across field and control room activities. - Supervised daily operations of process units through Distributed Control System (DCS) and field coordination to maintain production targets and operational reliability. - Contributed to achieving zero major safety incidents by enforcing strict compliance with HSE regulations, PTW systems, and process safety procedures. - Managed and coordinated field operators and control room operators during routine operations, startups, shutdowns, and emergency situations. - Coordinated operational readiness activities including system checks, line flushing, loop checks, equipment testing, punch list clearance, and start-up preparation. - Improved communication and shift coordination between multidisciplinary teams during critical operations and shutdown activities. - Participated in emergency response management and incident handling to ensure safe operational recovery and business continuity. - Contributed to operational optimization initiatives that enhanced process stability, product quality, and energy efficiency.

Oil & Gas Jobs by Rigzone

Control Room Operator (DCS)

Oil & Gas Jobs by Rigzone

LinkedIn
2012-8 - 2017-11 · 5 yrs 4 mos

Alexandria, Egypt

- Maintained stable plant operations and process efficiency above 98% through continuous DCS monitoring and proactive operational adjustments. - Monitored and controlled refinery and oil & gas process operations through Distributed Control System (DCS) ABB System to ensure safe, stable, and efficient production. - Supervised critical process parameters including pressure, temperature, flow, level, and alarms across multiple operating units. - Performed plant startup, shutdown, emergency shutdown (ESD), and operational adjustments according to approved operating procedures. - Coordinated closely with field operators, maintenance teams, and supervisors to ensure smooth plant operations and rapid troubleshooting response. - Monitored process trends, alarms, and equipment performance to identify abnormalities and prevent operational disruptions. - Optimized process conditions to maintain production targets, product quality, and energy efficiency. - Applied Process Safety Management (PSM), Permit to Work (PTW), and emergency response procedures during routine and non-routine operations. - Maintained operational logs, shift reports, incident records, and handover documentation accurately within the DCS system. - Assisted in minimizing downtime during process upsets and maintenance activities through rapid troubleshooting and operational response. - Contributed to process optimization initiatives that enhanced operational stability and product quality. - Participated in shutdown and turnaround activities while supporting operational continuity and safety performance.

Aditya Birla Group

Field Operator

Aditya Birla Group

LinkedIn
2009-11 - 2012-7 · 2 yrs 9 mos

Alexandria, Egypt

- Monitored and operated process equipment across refinery and oil & gas facilities, contributing to stable production efficiency exceeding 98%. - Operated and monitored petrochemical and oil & gas process units including Polymer Units, Solvent Recovery Units, Batch Reactors, Continuous Stirred Tank Reactors (CSTR), and Monomer/Polymer Synthesis systems. - Supported safe startup and shutdown operations for critical process units while maintaining full compliance with HSE and operational procedures. - Reduced operational downtime through early detection of equipment abnormalities, leak inspections, and proactive field troubleshooting. - Assisted commissioning and pre-commissioning activities for process systems, utilities, and piping networks, ensuring smooth operational readiness. - Performed routine operational inspections and parameter monitoring for pressure, flow, temperature, and tank levels across multiple field locations. - Coordinated with Control Room Operators using Emerson Delta V DCS System to maintain process stability and respond effectively to operational deviations and alarms. - Maintained zero major safety violations by strictly applying Permit to Work (PTW), Lockout/Tagout (LOTO), and process safety procedures. - Contributed to operational reliability and process optimization initiatives by reporting field observations and recommending corrective actions. - Participated in emergency response drills, safety audits, toolbox talks, and risk assessments to strengthen plant safety culture. - Ensured accurate shift handovers, operational reporting, and log sheet documentation to support continuous plant operations. - Supported environmental compliance initiatives through monitoring of spills, emissions, and waste handling procedures. - Collaborated with multidisciplinary teams during maintenance shutdowns and turnaround activities to minimize production interruptions.

Education

Alexandria University

Alexandria University

LinkedIn

Environmental Science

2020-3 - 2026-7 · 6 yrs 5 mos

Doctor of Philosophy (PhD) in Environmental Science Institute of Graduate Studies and Research (IGSR), Alexandria University, Egypt, in collaboration with the University of Bahrain. Specialized in sustainable wastewater treatment and environmental technologies, with research focused on enhancing industrial wastewater treatment performance through innovative ferro-magnetic nanomaterials and activated sludge systems. Conducted advanced experimental research, nanoparticle characterization, process optimization, and environmental performance evaluation using statistical modeling and Design of Experiments (DOE). Developed strong expertise in sustainability, environmental management, water treatment technologies, research methodology, data analytics, and process optimization. Successfully collaborated within international academic environments and contributed to research addressing industrial and environmental sustainability challenges.

Alexandria University

Alexandria University

LinkedIn

Environmental Health

2016-9 - 2019-12 · 3 yrs 4 mos

Completed Master of Environmental Science at the Institute of Graduate Studies and Research (IGSR). Developed advanced knowledge in environmental management, pollution control, and sustainable development. Conducted research on environmental impact assessment and participated in projects focused on waste management and renewable energy solutions. Gained practical experience in laboratory analysis, field studies, and data interpretation. Enhanced skills in scientific research, problem-solving, and environmental policy analysis

Alexandria University

Alexandria University

LinkedIn

Chemistry

2004-9 - 2009-6 · 4 yrs 10 mos

Completed Bachelor of Science in Chemistry at Alexandria University, Faculty of science. Developed a strong foundation in analytical, organic, and physical chemistry, with hands-on laboratory experience. Completed coursework in chemical analysis, industrial chemistry, and environmental science. Participated in university seminars and group projects focused on practical applications of chemistry in industry. Gained valuable skills in laboratory techniques, safety protocols, and teamwork.

Ahmed Ali 's Contact Information

Email

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Phone

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