Ahmad Ansari
Jr Operations Engineer
About
I’m an Industrial Engineer and recent Master’s graduate from Lamar University, focused on improving how systems perform faster, safer, and more efficiently. I combine lean thinking with data-driven analysis and hands-on engineering design to solve complex problems and deliver practical, measurable results. A highlight of my recent work includes designing and optimizing a Plummer block in Fusion 360, where I performed Finite Element Analysis (FEA) and applied CNC manufacturability considerations to ensure the design was both high-performing and production-ready. This experience strengthened my ability to balance real-world constraints like cost, quality, reliability, and throughput while making clear, defensible engineering decisions. I thrive in collaborative environments, take ownership from problem definition to implementation, and communicate technical work in a way that supports fast decision-making. I’m now seeking full-time opportunities in Industrial Engineering, Operations, or Manufacturing where I can contribute to continuous improvement, process optimization, and productivity enhancement.
United States
Houston
Consumer Goods
Nondestructive Testing (NDT), Quality Assurance in Welding, Process Troubleshooting, Computer-Aided Engineering (CAE), Geometric Dimensioning & Tolerancing, Preventive Maintenance, Root Cause Analysis, Manufacturing Process Optimization, Pneumatic Systems, Quality Assurance, Data Analysis', AutoCAD Mechanical, Catia V5, Ansys, SolidWorks, Design of Machine Elements, Fluid Mechanics, CAD Modeling (Fusion 360), Finite Element Analysis (FEA), Mechanical Design
Experience

Jr Operations Engineer
Protorc-Brooq Al Khalij Gen.Cont.co
India
•Optimized manufacturing processes for pneumatic torque wrenches, resulting in a 10% reduction in production costs while maintaining high quality standards. •Leveraged data analysis to identify bottlenecks in production workflows, leading to streamlined processes that reduced cycle times by 15% and increased throughput. •Performed regular inspections and maintenance on manufacturing equipment, enhancing reliability and minimizing downtime by 20%. •Utilized supply chain data analysis to accurately forecast demand, manage inventory levels, and ensure timely material delivery, reducing stockouts by 30%. •Applied lean manufacturing principles to drive process improvements, boosting operational efficiency by 25% and significantly reducing waste, which enhanced overall profitability.

Production Engineer
Navodaya Cement and Allied Products
India
•Designed precision die-cast Molds for diverse cement block production, utilizing CAE analysis to optimize Mold geometry and GD&T for enhanced fit and durability, ensuring compliance with construction requirements. •Oversaw casting and curing processes, applying root cause analysis to identify and resolve production delays, while documenting quality control procedures to uphold consistency and accuracy in line with industry standards •Documented quality control procedures and production data to uphold consistency, accuracy, and compliance with industry standards. •Collaborated with the quality control team to identify defects and implement corrective actions, significantly enhancing overall product quality. •Conducted regular maintenance of machinery and equipment, reducing downtime and extending the operational lifespan of production assets. •Implemented process improvements that increased production output by 15%, contributing to overall operational efficiency and cost savings.

Manufacturing Engineering Intern
Hitech Agro and Engineering Products
India
•Executed rotary arc welding on carbon steel pipes for high-pressure oil refinery systems, ensuring structural integrity and performance in extreme conditions. • Operated industrial electric arc welding equipment to produce precise, high-quality welds, maintaining consistent power output for critical joints. • Improved weld quality by applying external magnetic fields to enhance arc stability and minimize defects in complex orientations. • Conducted rigorous quality inspections and non-destructive testing (NDT) to ensure compliance with stringent industry standards for high-pressure applications. • Collaborated with engineering teams to troubleshoot welding issues and implement corrective actions, enhancing overall process efficiency and weld reliability
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